增材制造Cu及铜合金的产业发展与展望

Industrial Development and Prospects of Additive Manufactured Copper and Copper Alloys

  • 摘要: 铜及铜合金因高强高导、耐腐蚀、良好加工性等特性,是航空航天、电力电子、新能源等高端产业的核心材料。传统工艺存在复杂结构难成形、轻量化等局限,增材制造(AM)以逐层累积、高材料利用率、定制化成形等优势,成为Cu及铜合金高性能制备的关键技术路径。根据ASTM F42标准体系定义,系统分析总结了Cu及铜合金的增材制造的工艺,包括直接制造(粉末床熔融、直接能量沉积、层压、冷喷涂增材制造技术)和间接制造技术(材料喷射、光聚合、材料挤出、粘结剂喷射、模具铸造)。 最后,对增材制造Cu及铜合金的产业进行发展与展望,从技术创新、高端应用价值链、产业生态和标准体系方面给出建议,为Cu增材制造的研究和工业规模化应用,进一步地向新战略领域的应用拓展提供参考。Cu增材制造规模化应用,必将支撑高端制造产业升级,培育未来产业,促进经济高质量发展。

     

    Abstract: Owing to their high strength, high electrical conductivity, corrosion resistance, and excellent machinability, copper and copper alloys serve as core materials in high-end industries such as aerospace, power electronics, and new energy. Traditional processes face limitations such as difficulty in forming complex structures and achieving lightweight design. Additive manufacturing (AM), with its advantages of layer-by-layer accumulation, high material utilization, and customized forming, has become a key technological path for the high-performance preparation of Cu and Cu alloys. According to the ASTM F42 standard system definition, this paper systematically analyzes and summarizes the processes of additive manufacturing for Cu and Cu alloys, including direct manufacturing (powder bed fusion, direct energy deposition, lamination, cold spray additive manufacturing technology) and indirect manufacturing technology (material jetting, photopolymerization, material extrusion, binder jetting, mold casting). Finally, we provide development and outlook for the additive manufacturing industry of Cu and copper alloys, offering suggestions from the perspectives of technological innovation, high-end application value chain, industrial ecology, and standard system. These suggestions aim to provide reference for the research and industrial-scale application of Cu additive manufacturing, further expanding its application to new strategic fields. The large-scale application of Cu additive manufacturing will undoubtedly support the upgrading of high-end manufacturing industries, cultivate future industries, and promote high-quality economic development.

     

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