航空损伤TA15合金TIG焊与激光修复机理对比研究

Comparative study on the repair mechanisms of TIG welding and laser repair for damaged TA15 alloy in aviation

  • 摘要: 为修复某型飞机TA15合金零件损伤部位使其修复区强度达到原始基材的95%以上,塑性达到60%以上,对其分别进行激光沉积和TIG焊修复实验,分别研究了两种修复方式修复后的宏观、微观组织、显微硬度及抗拉强度。结果表明:TIG焊修复试样热影响区形成粗大的α相呈现网篮组织,修复区柱状晶显著并形成粗大β晶粒及α+β混合组织且热循环导致母材晶粒长大,激光沉积修复热影响区极窄形成超细α+β组织,修复区β晶粒尺寸显著小于TIG焊,组织更均匀。性能上激光沉积修复可以更有效的保证TA15合金零件修复后的抗拉强度和塑性。激光沉积修复零件平均显微硬度为393.6HV,平均抗拉强度为966.8 Mpa,强度达到原始基材的97.1%,平均断裂延伸率为10.8 %达到原始基材的72%.TIG焊修复后强度达到原始基材的81.2%,平均断裂延伸率达到25.7 %。

     

    Abstract: To repair the damaged parts of TA15 alloy components in a certain type of aircraft and ensure that the strength of the repaired area reaches over 95% of the original base material and the plasticity reaches over 60%, laser deposition and TIG welding repair experiments were conducted respectively. The macroscopic and microscopic structures, micro - hardness, and tensile strength after the two repair methods were studied.The results show that: In the heat - affected zone of the TIG - welded repair specimen, coarse α - phases form a basket - weave structure. In the repair zone, columnar crystals are prominent, coarse β - grains and α + β mixed structures are formed, and the thermal cycle causes the growth of base - metal grains. For laser deposition repair, the heat - affected zone is extremely narrow, forming an ultra - fine α + β structure. The size of β - grains in the repair zone is significantly smaller than that of TIG - welded specimens, and the structure is more uniform.In terms of performance, laser deposition repair can more effectively ensure the tensile strength and plasticity of TA15 alloy parts after repair. The average micro - hardness of the parts repaired by laser deposition is 393.6 HV, the average tensile strength is 966.8 MPa, reaching 97.1% of the original base material, and the average elongation at break is 10.8%, reaching 72% of the original base material. After TIG welding repair, the strength reaches 81.2% of the original base material, and the average elongation at break reaches 25.7%.

     

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