铜-铝过渡部件搅拌摩擦固相焊接与增材的研究进展

Research Progress in Friction Stir Solid-State Welding and Additive Manufacturing of Copper-Aluminum Transition Components

  • 摘要: 铜-铝过渡部件在电力、交通等领域具有重要的应用价值。然而,由于铜与铝在物理和化学性能上存在显著差异,采用传统熔焊方法易在接头界面处形成大量脆性金属间化合物(IMCs),导致接头性能严重劣化,从而制约其可靠应用。搅拌摩擦固相焊接(FSW)与增材(FSAM)作为先进的固相连接与成形技术,因其热输入较低,能够有效抑制IMCs的生成,为制备高性能铜-铝过渡部件提供了可行的技术途径。本文系统综述了相关研究进展,分析了FSW与FSAM的工艺原理、技术特点及应用前景,并指出了当前存在的主要问题。同时,对接头力学性能、电学性能、热学性能及耐腐蚀性能进行了探讨,进一步归纳了IMCs的形成机理及其控制策略。最后,对铜-铝异质合金FSW与FSAM技术的未来发展方向进行了总结与展望。

     

    Abstract: Copper-aluminum components have significant application value in electrical power and transportation field. However, due to the differences in the physical and chemical properties of copper and aluminum, a large number of brittle intermetallic compounds (IMCs) at the joint interface tend to be formed when the conventional fusion welding methods are used. Which leading to severe degradation of joint performance and limiting the reliable application. As advanced solid-state joining and forming techniques, friction stir welding (FSW) and friction stir additive manufacturing (FSAM), characterized by low heat input, can effectively suppress the formation of IMCs, offering a feasible method for producing high-performance copper-aluminum components. This paper systematically reviews the relevant research progress, analyzes the process principles, technical characteristics, and application prospects, and identifies current major challenges. Furthermore, the mechanical properties, electrical properties, thermal properties, and corrosion resistance of the joints are discussed and the formation mechanisms and control strategies of IMCs are summarized. Finally, the future development directions of FSW and FSAM technologies for copper-aluminum components are discussed.

     

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