宽厚板精轧机特大型铸钢牌坊在线焊接修复

On-line welding repair of extra-large cast steel memorialarchway for wide and heavy plate finishing mill

  • 摘要: 铸钢牌坊是宽厚板精轧机的关键部件,其重量大、体积大、截面积大、刚性大,出现裂纹后,裂纹易扩展,目前国内基本都是通过铣除裂纹的方式进行修复,此方式会导致牌坊截面积的降低,轧制力也随之降低,无法满足正常使用要求,影响生产。本文根据牌坊材质及裂纹特性,结合生产现场承载情况,分析牌坊开裂的原因及铸钢牌坊的焊接性,制定在线修复工艺,对精轧机牌坊进行在线焊接修复,修复后的牌坊达到正常使用要求,确保了宽厚板精轧机轧制质量,延长了设备的使用寿命,节约大量的资金和时间。

     

    Abstract: Abstract: cast steel memorial archway is the key component of wide and heavy plate finishing mill, which has large weight, large volume, large cross-sectional area and large rigidity, and the crack is easy to expand after crack. at present, the cracks are basically repaired by milling and removing cracks. this way will lead to the reduction of the cross-sectional area of the archway and the rolling force, which can not meet the requirements of normal use and affect production. According to the material and crack characteristics of the archway, combined with the bearing capacity of the production site, this paper analyzes the causes of the cracking of the archway and the weldability of the cast steel archway, formulates the on-line repair process, and carries on the on-line welding repair to the archway of the finishing mill. the repaired archway meets the normal use requirements, ensures the rolling quality of the wide and heavy plate finishing mill, prolongs the service life of the equipment, and saves a lot of money and time.

     

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