基于曲面插值算法的钛合金增材制造薄壁件形状控制技术

Shape control technology for thin-walled titanium alloy additive manufacturing based on surface interpolation algorithm

  • 摘要: 目的:为了满足高质量结构件生产与多场景应用的需求。方法:选取α+β型复合TC11钛合金作为研究材料,进行基板打磨,消除氧化膜,使用线切割设备完成增材制备与取样;考虑墙体纵截面进行试样切割,利用曲面差值算法进行形状误差补偿,结合Rayleigh-Ritz构建误差预测模型,从而完成了钛合金增材制造薄壁件形状控制。结果:结合曲面插值算法的钛合金增材制造薄壁件形状控制技术的控制效果较好,与激光功率、送丝速度、光丝间距、扫描速度均有关。结论:研究钛合金增材制造薄壁件形状控制技术可以解决现有工艺存在的磨损加工硬化问题,为提高钛合金增材制造质量,满足制造业综合经济效益需求作出了一定的贡献。

     

    Abstract: Objective: In order to meet the needs of high-quality structural component production and multi scenario applications. Method: α+β - type composite TC11 titanium alloy was selected as the research material, and the substrate was polished to eliminate the oxide film. The additive preparation and sampling were completed using wire cutting equipment; Considering the longitudinal section of the wall for sample cutting, using the surface difference algorithm for shape error compensation, and combining Rayleigh Ritz to construct an error prediction model, the shape control of thin-walled parts in titanium alloy additive manufacturing was completed. Result: The shape control technology of titanium alloy additive manufacturing thin-walled parts combined with surface interpolation algorithm has good control effect, which is related to laser power, wire feeding speed, wire spacing, and scanning speed. Conclusion: Studying the shape control technology of thin-walled parts in titanium alloy additive manufacturing can solve the problem of wear and work hardening in existing processes, and make certain contributions to improving the quality of titanium alloy additive manufacturing and meeting the comprehensive economic benefits of the manufacturing industry.

     

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