某压气机叶片疲劳失效分析

Analysis of the blade fracture

  • 摘要: 某叶片从榫头断裂,对叶片及其对应榫槽分别进行宏观、微观检查,以及金相组织与硬度检测。结果表明:叶片材质及金相组织均未见异常,硬度符合要求,叶片断裂性质为高周疲劳,有多个疲劳区,源区为短线源,裂纹的萌生与榫头侧面微动损伤有关;叶片榫头与榫槽配合面上边缘附近镀银层不完整,金属基体表面有砂粒残留,榫头与榫槽紧配合,这些因素都会恶化表面接触状态,造成局部微动损伤。

     

    Abstract: A blade broke from the tenon. Macroscopic inspection, microscopic inspection, metallographic structure and hardness inspection were carried out on the blade and its corresponding mortise and groove. The results showed that there were no abnormalities in the blade material and metallographic structure, and the hardness met the requirements. The fracture nature of the blade was high-cycle fatigue, with multiple fatigue zones, and the source area was a short-term source. The initiation of cracks was related to fretting damage on the side of the tenon; The silver layer near the edge of the mating surface of the blade tenon and the mortise is incomplete, there is residual sand on the surface of the metal substrate, and the tenon and the mortise are tightly fitted. These factors will deteriorate the surface contact state and cause local fretting damage.

     

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