工业机器人激光切割离线编程技术的研究_重新投稿(原稿件编号202412170289)

Research on Offline Programming Technology for Industrial Robot Laser Cutting

  • 摘要: 在传统的金属钣金类加工场景中,使用模具裁切落料为比较广泛的加工方式,但模具由于其设计制造周期长,成本高等原因仅适用于大批量或高附加值产品等有限的场景中;对于小批量及复杂工件加工的场景,拥有较高加工精度及柔性化的机器人激光切割应用已被逐步成为最佳解决方案。由于传统的机器人手工示教编程耗时长、精度偏低,使得机器人离线编程技术获得越来越多用户的青睐。然而,机器人离线编程技术自身也存在诸多制约性因素:如无法脱离产品3D模型图、离线编程轨迹程序导入机器人本体后仍需要对刀校准、在实际工件上完成的切割效果也会因整体布局的综合精度影响表现不一,因此离线编程技术至今尚未能全面替代传统的手工示教编程。本文将结合个人经验与案例,阐述机器人离线编程在激光切割应用中的使用优势,涉及的难点与关键因素,以及行业内的部分现状。

     

    Abstract: In traditional metal sheet processing scenarios, the use of die cutting for blanking is a relatively widespread method. However, due to reasons such as long design and manufacturing cycles and high costs, stamping dies are only suitable for limited scenarios like large batch sizes or high-value-added products. For scenarios involving small batch sizes and complex workpiece processing, robot-laser-cutting with high precision and flexibility has gradually become the optimal solution. Traditional manual teaching programming for robots is time-consuming and less precise, leading to an increasing number of users favoring offline programming technology for robots. Nevertheless, offline programming technology for robots has its own constraints: it cannot operate without the product's 3D model、 offline programming data still require tool calibration after being imported into the robot、 and the actual cutting effects on workpieces may vary due to the overall layout's precision. As a result, offline programming technology has not yet fully replaced traditional manual teaching programming. This article will combine personal experiences and projects to elaborate on the advantages of using offline programming in robot-laser-cutting applications, the difficulties and key factors involved, as well as the current state of the industry.

     

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