Al-Cu系高强铸造铝合金后处理工艺及组织调控研究进展

Research Progress on Post-processing Technology and Microstructure Control of Al-Cu High-Strength Cast Aluminum Alloys

  • 摘要: Al-Cu系高强铸造铝合金具有低密度、高比强度和良好的热处理强化潜力,在航空航天、国防军工及高端装备制造领域具有重要应用价值。然而,该类合金在铸态条件下易形成孔隙、缩松、枝晶偏析和粗大第二相等组织缺陷,导致强度、塑性、疲劳性能和耐蚀性能下降。后处理工艺是改善铸态缺陷、调控析出行为并提升综合性能的重要途径。本文围绕热等静压、固溶处理和时效处理三类典型后处理工艺,总结其对Al-Cu系高强铸造铝合金组织演化与性能调控的影响规律,重点分析热等静压缺陷压实、固溶组织均匀化和时效析出强化的作用机制。进一步从缺陷特征、晶内析出相、晶界析出相及第二相分布等方面阐明微观组织对力学性能、疲劳性能和耐蚀性能的影响,为Al-Cu系高强铸造铝合金后处理工艺设计和组织性能协同优化提供参考。

     

    Abstract: Al-Cu high-strength cast aluminum alloys possess low density, high specific strength, and excellent heat treatment strengthening potential, making them valuable for applications in aerospace, defense, and high-end equipment manufacturing. However, these alloys are prone to microstructural defects such as porosity, shrinkage porosity, dendritic segregation, and coarse second phases under as-cast conditions, leading to decreased strength, plasticity, fatigue performance, and corrosion resistance. Post-treatment processes are crucial for improving as-cast defects, controlling precipitation behavior, and enhancing overall performance. This paper reviews the influence of three typical post-treatment processes—hot isostatic pressing (HIP), solution treatment, and aging treatment—on the microstructure evolution and performance regulation of Al-Cu high-strength cast aluminum alloys. The paper focuses on analyzing the mechanisms of defect compaction during HIP, homogenization of the solution-treated microstructure, and precipitation strengthening during aging. Furthermore, it elucidates the impact of microstructure on mechanical properties, fatigue performance, and corrosion resistance from the perspectives of defect characteristics, intragranular precipitates, grain boundary precipitates, and second-phase distribution, providing a reference for the design of post-treatment processes and the synergistic optimization of microstructure and properties in Al-Cu high-strength cast aluminum alloys.

     

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