旁路送丝电弧增材制造镁锂合金工艺研究

Research on bypass wire feeding arc additive manufacturing process of Mg-Li alloy

  • 摘要: 针对镁锂合金增材制造构件性能低及无成熟商用丝材的问题,本文提出了一种旁路气体保护电弧定向能量沉积(Bypass-GMA DED)技术,采用AZ31B丝材为主丝,旁路送进条带状LA141中间合金,原位制备强塑兼备的镁锂合金。该合金成形工艺参数为焊接电流110A、送丝速度7.5m/min、条带送进速度1m/min,在此参数下获得的沉积态构件成形良好、气孔较少,并分析了构件的显微组织与力学性能。结果表明,相比于AZ31B镁合金,沉积态镁锂合金的平均晶粒尺寸减小,由于热输入的累积,从底部到顶部晶粒尺寸逐渐增大,主要由等轴晶构成;横向与纵向的平均极限抗拉强度分别为318.0MPa、305.7MPa,延伸率分别为20.2%、17.4%,实现了良好的强塑性组合,为镁锂合金的增材制造提供了新途径。

     

    Abstract: To address the issues of poor performance in additively manufactured magnesium-lithium alloy components and the lack of mature commercial wire materials, this paper proposes a bypass gas-shielded metal arc directional energy deposition (Bypass-GMA DED) technique. This method uses AZ31B wire as the main feedstock and introduces strip-shaped LA141 master alloy via a bypass feed to produce magnesium-lithium alloys with both high strength and ductility in situ. The forming process parameters for this alloy are a welding current of 110 A, a wire feed rate of 7.5 m/min, and a strip feed rate of 1 m/min. Under these parameters, the deposited components exhibit good formability and few pores. The microstructure and mechanical properties of the components were analyzed. The results indicate that, compared to the AZ31B magnesium alloy, the average grain size of the as-deposited magnesium-lithium alloy is reduced. Due to the accumulation of heat input, the grain size gradually increases from the bottom to the top, consisting primarily of equiaxed grains; The average ultimate tensile strengths in the transverse and longitudinal directions were 318.0 MPa and 305.7 MPa, respectively, with elongations of 20.2% and 17.4%, respectively, achieving a favorable strength-to-ductility ratio and providing a new approach for the additive manufacturing of magnesium-lithium alloys.

     

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