7×××系铝合金电弧增材制造研究进展

Research progress in wire-arc additive manufacturing of 7××× aluminum alloys

  • 摘要: 高强度7×××系铝合金凭借其优异的力学性能广泛应用于航空航天、汽车等领域。传统的制造技术已难以满足大尺寸复杂7×××系铝合金结构件的高效率、低成本制造的需求。电弧增材制造作为一种新兴的金属增材制造技术,为航空航天大尺寸复杂7×××系铝合金结构件的制备提供了新思路。然而,电弧增材制造成形的7×××系铝合金结构件中仍存在微观组织不均匀、大量气孔、力学性能各向异性的问题,限制其广泛应用。阐述了不同电弧增材制造工艺原理及特点,探讨了微裂纹、气孔等缺陷的形成机理及控制策略。重点讨论了沉积态合金微观组织演变规律及对力学性能的影响,并论述了相应的调控方式。此外,还探讨了热处理、激光冲击强化等后处理工艺对显微组织和力学性能的影响机制。最后对未来电弧增材制备高强度7×××系铝合金零件的发展趋势和研究方向进行了展望。

     

    Abstract: High-strength 7××× aluminum alloys are widely used in aerospace, automotive and other fields due to their excellent mechanical properties. Traditional manufacturing technologies have been difficult to meet the demand for high efficiency and low cost manufacturing of large size and complex 7××× aluminum alloys parts.As an emerging metal additive manufacturing technology, Wire-Arc Additive Manufacturing(WAAM) provides a new idea for the preparation of large size complex 7××× aluminum alloys components for aerospace. However,the 7××× aluminum alloys components fabricated by WAAM still suffer from microstructure inhomogeneous,numerous pores, and anisotropic mechanical properties, which limit their wide applications. Firstly, the paper describes the principles and characteristics of different WAAM processes, and discusses the formation mechanisms and control strategies of defects such as microcracks and porosity. The evolution of the microstructure of the deposited alloys and its relationship with the mechanical properties are discussed, and the corresponding control methods are proposed. In addition, the effects of post treatment processes such as heat treatment and Laser Shock Peening on the microstructure and mechanical properties are also discussed. Finally, the future development trend and research direction of high strength 7××× aluminum alloys parts fabricated by WAAM are prospected.

     

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