钢筋预埋件自动埋弧螺柱焊接装置研制及应用

Research and Application of Automatic Submerged Arc Stud Welding Device for Reinforcement Embedded Parts

  • 摘要: 针对核电钢筋预埋件T形接头采用手持式埋弧螺柱焊存在焊接技能要求高、焊接质量稳定性差等问题,提出采用伺服电机驱动的自动埋弧螺柱焊接技术,从焊接电源选型、埋弧螺柱焊枪设计、控制系统设计方面进行了专用装置研制,开展了φ20mm和φ28mm直径钢筋的焊接工艺评定和批量模拟焊接试验,并在核电中实现了批量应用。结果表明,自动埋弧螺柱焊接接头的无损和理化性能指标均满足标准要求。相比于手持式埋弧螺柱焊接,自动埋弧螺柱接在焊接效率、焊接质量和成本方面具有明显的优势,在核电钢筋预埋筋焊接中具有广泛的应用前景。

     

    Abstract: In view of the problems such as high requirements for welding skills and poor stability of welding quality when using handheld submerged arc stud welding for the T-joints of nuclear power steel bar embedded parts, the automatic submerged arc stud welding technology driven by a servo motor was proposed. A special device was developed in terms of the selection of welding power sources, the design of submerged arc stud welding torches, and the design of control systems. Welding procedure qualifications and batch simulated welding tests for steel bars with diameters of φ20mm and φ28mm were carried out, and batch applications in nuclear power plants were achieved. The results showed that the non-destructive, physical and chemical performance indicators of the automatic submerged arc stud welding joints all meet the standard requirements. Compared with handheld submerged arc stud welding, automatic submerged arc stud welding has obvious advantages in terms of welding efficiency, welding quality, and cost, and has broad application prospects in the welding of embedded steel bars for nuclear power.

     

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