钢/铝异种金属激光焊接界面组织调控机理与工艺优化研究进展

Research progress on interfacial microstructure control mechanisms and process optimization in laser welding of steel/aluminum dissimilar metals

  • 摘要: 钢/铝异种金属连接是新能源汽车与轨道交通轻量化制造的关键技术,其核心痛点在于界面Fe-Al金属间化合物(IMCs)的生成与脆化控制。激光焊接凭借热输入集中与能量高度可调的优势,成为实现高质量冶金结合的重要手段。本文围绕界面组织调控与性能提升,系统梳理了钢/铝激光焊接从经验性调试向机理与工艺协同优化的最新研究进展。探讨了IMC成相热力学及熔池流体动力学行为,并对比分析了光束空间调制、复合物理场辅助及中间层冶金重构(如高熵合金、纳米颗粒增强)等前沿工艺的强韧化机制。最后针对规模化工程应用指出当前研究存在的不足,并对未来发展方向进行了展望。

     

    Abstract: The joining of steel and aluminum dissimilar metals is regarded as a key technology for lightweight manufacturing in new energy vehicles and rail transit. The primary challenge lies in the formation and embrittlement control of Fe–Al intermetallic compounds (IMCs) at the interface. Laser welding, characterized by concentrated heat input and highly adjustable energy, is widely adopted as an effective approach for achieving high-quality metallurgical bonding. In this paper, recent research progress in steel/aluminum laser welding is systematically reviewed, with emphasis placed on interfacial microstructure regulation and performance enhancement, reflecting a transition from empirical parameter adjustment to mechanism–process synergistic optimization. The thermodynamics of IMC phase formation and the fluid dynamic behavior of the molten pool are discussed. Furthermore, the strengthening and toughening mechanisms of advanced techniques are comparatively analyzed, including spatial beam modulation, hybrid physical field assistance, and interlayer metallurgical reconstruction (such as high-entropy alloys and nanoparticle reinforcement). Finally, existing limitations in current research are identified in the context of large-scale engineering applications, and future development directions are prospected.

     

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