深海油气田AISI 4130阀体内腔堆焊Inconel 625工艺研究及应用

Research and Application of Inconel 625 Surfacing Welding Process for Inner Cavity of AISI 4130 Valves in Deep-sea Oil and Gas Fields

  • 摘要: 本文采用脉冲热丝TIG堆焊修复工艺在AISI 4130中碳调质钢环形模拟件上堆焊Inconel 625镍基合金,并对堆焊层及基体进行了系统地显微组织表征和力学性能测试。结果表明,采用第一层小电流、第二层大电流组合堆焊工艺,Inconel 625堆焊层受基体稀释影响较小,Fe元素含量较低,保证了其良好的耐蚀性。堆焊层显微组织中未出现网状共晶相,平均硬度约为259 Hv,。此外,堆焊及焊后热处理未对基体组织和性能产生不利影响,AISI 4130基体拉伸和低温冲击性能仍在规定范围内。基于该环形模拟件的堆焊工艺,对严重腐蚀后的某深海油气田组合阀阀体中腔内壁进行了堆焊修复。经检验,组合阀阀体中腔内壁堆焊层质量和性能均满足验收要求。

     

    Abstract: In this paper, the Inconel 625 nickel-based alloy was deposited on the AISI 4130 medium carbon quenched and tempered steel ring-shaped mock-up by the pulse hot wire TIG surfacing repair process. The microstructure and mechanical properties of the surfacing layer and the base metal were characterized and tested systematically. The results show that the Inconel 625 surfacing layer with a lower Fe content is less affected by the base metal dilution, ensuring its good corrosion resistance. No network eutectic phase was found in the microstructure of the surfacing layer, and the average hardness was approximately 259 HV. In addition, the surfacing and post-weld heat treatment did not have an adverse effect on the microstructure and properties of the base metal, and the tensile and low-temperature impact properties of the AISI 4130 base metal were still within the specified range. Based on the surfacing process of this ring-shaped mock-up, a deep-sea oil and gas field combination valve was repaired. After inspection, the quality and performance of the surfacing layer met the acceptance requirements.

     

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