激光熔覆制备Co基复合涂层研究现状

Research status of Co-based composite coating prepared by laser cladding

  • 摘要: 综述了激光熔覆技术在Co基复合涂层制备及性能研究方面的成果,聚焦于熔覆材料的特性与激光熔覆工艺参数的优化。结果发现:WC-Co涂层凭借其高达1200HV的硬度,展现了卓越的抗磨损性能,而WC及其含量是这一性能的关键贡献者;TiN-VC增强Co基复合涂层的硬度可达550HV以上,且随着TiN含量的增加,涂层硬度得到显著提升。在激光熔覆过程中,工艺参数的精确控制对涂层组织与性能具有决定性影响。研究表明:针对Co-WC涂层,扫描速度一般控制在6~8mm/s,激光功率设定在1.2~1.6kW,且当能量密度<90J/mm2时,涂层组织与性能可得到显著优化,这些参数的合理设定不仅确保了涂层的均匀性与致密性,还显著提高了涂层的硬度与耐磨性。

     

    Abstract: In this review, the latest research achievements in the preparation of Co-based composite coatings by laser cladding technology are preliminarily discussed. The research focuses on the characteristics of cladding materials and the optimization of laser cladding process parameters. It is pointed out that WC-Co coating shows excellent wear resistance with its hardness as high as 1200HV, and WC is the key contributor to this performance. At the same time, the hardness of TiN-VC reinforced Co-based composite coating can reach 550HV, and with the increase of TiN content, the hardness of the coating is significantly improved. According to the laser cladding process, the precise control of process parameters has a decisive influence on the microstructure and properties of the coating. The results show that when the scanning speed is generally controlled at 6~8mm/s, the laser power is set in the range of 1.2~1.6kW, and the energy density is lower than 90J/mm~2, the microstructure and properties of the coating can be significantly optimized. The reasonable setting of these parameters not only ensures the uniformity and compactness of the coating, but also significantly improves the hardness and wear resistance of the coating. To sum up, this study provides a certain technical reference for the preparation of Co-based composite coating by laser cladding, and has certain significance for improving the coating performance and expanding the application field.

     

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