Q355C钢缆式焊丝埋弧焊能效分析

Energy efficiency analysis of Q355C steel cable wire submerged arc welding

  • 摘要: 缆式焊丝是一种创新型焊接材料,缆式焊丝埋弧焊具有高熔敷速度、节能等突出优点。对Q355C钢分别使用缆式焊丝和单丝在不同焊接电流、电弧电压下进行埋弧焊试验,对比不同焊丝的能效性能;从焊丝干伸长、焊丝电阻热、熔滴表面张力及焊丝电弧旋转力等方面,分析缆式焊丝熔敷率大、能耗低的优势,得出缆式埋弧焊丝比普通单丝埋弧焊焊丝综合耗电量低20%,从而为缆式焊丝埋弧焊在制造业推广应用奠定基础。

     

    Abstract: Cable wire is an innovative welding material, cable wire submerged arc welding has the outstanding advantages of high deposition speed and energy saving. The submerged arc welding experiments were carried out on Q355C steel using cable wire and single wire under different currents and voltages, and the energy efficiency performance of different welding wires was compared, and the advantages of large deposition rate and low energy consumption of cable wire were analyzed from the dry elongation of the welding wire, the resistance heat of the welding wire, the surface tension of the molten droplet, and the rotation force of the welding wire, It is concluded that the comprehensive power consumption of cable wire is 20% lower than the single wire. So as to lay a foundation for the popularization and application of submerged arc welding of the cable welding wire in the manufacturing industry.

     

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