钎焊温度对TiZrCuNiCo非晶钎料钎焊Ti2AlNb合金接头微观组织与力学性能的影响

Effect of brazing temperature on the microstructure and mechanical properties of Ti2AlNb alloy joints brazed with TiZrCuNiCo amorphous filler metal

  • 摘要: 采用自主设计的Ti₃₅Zr₃₀Nb₁₅Cu₁₀Ni₅Co₅非晶钎料实现了Ti₂AlNb合金的真空钎焊,研究了钎焊温度对接头微观组织、力学性能及断裂行为的影响。结果表明,液态钎料对Ti₂AlNb母材具有良好的润湿性,所得接头界面连续完整。接头主要由近母材侧扩散反应区和钎缝中心反应区组成。随着钎焊温度由960 ℃升高至1060 ℃,接头微观组织由β/B2相与(Ti, Zr)₂(Ni, Cu, Co)相共存,逐步转变为以β/B2相为主并残留少量(Ti, Zr)₂(Ni, Cu, Co)相,最终演变为β/B2相与(Ti, Zr)(Al, Ni, Cu)相共存。接头剪切强度随钎焊温度升高呈先升高后降低的变化趋势,在1010 ℃保温30 min条件下达到最大值391.23 MPa。断裂分析表明,960 ℃时接头呈准解理穿晶脆性断裂,1010 ℃时为韧脆混合断裂,1060 ℃时转变为完全穿晶解理断裂。适宜的钎焊温度有利于促进界面元素互扩散,抑制脆性反应相过量生成,改善接头组织均匀性,从而提高Ti₂AlNb合金钎焊接头的力学性能。因此,本工作为Ti₂AlNb合金钎焊新型钎料开发和工艺优化提供了一定理论基础和技术支撑。

     

    Abstract: Vacuum brazing of Ti₂AlNb alloy was successfully achieved using a newly designed Ti₃₅Zr₃₀Nb₁₅Cu₁₀Ni₅Co₅ amorphous filler metal, and the effect of brazing temperature on the microstructure, mechanical properties, and fracture behavior of the joints was systematically investigated. The results showed that the filler metal exhibited sound wettability on the Ti₂AlNb substrate, producing joints with continuous and sound interfaces. The brazed joint mainly consisted of a diffusion reaction zone adjacent to the base metal and a central reaction zone within the brazed seam. As the brazing temperature increased from 960 to 1060 °C, the joint microstructure evolved from the coexistence of the β/B2 phase and the (Ti, Zr)₂(Ni, Cu, Co) phase, to a β/B2-dominated structure containing a small amount of residual (Ti, Zr)₂(Ni, Cu, Co) phase, and finally to the coexistence of the β/B2 phase and the (Ti, Zr)(Al, Ni, Cu) phase. The shear strength of the joints first increased and then decreased with increasing brazing temperature, reaching a maximum value of 391.23 MPa at 1010 °C for 30 min. Fracture analysis revealed that the joint exhibited quasi-cleavage transgranular brittle fracture at 960 °C, mixed brittle-ductile fracture at 1010 °C, and fully transgranular cleavage fracture at 1060 °C. An appropriate brazing temperature promoted interdiffusion of interfacial elements, suppressed the excessive formation of brittle reaction phases, and improved microstructural uniformity, thereby enhancing the mechanical performance of Ti₂AlNb brazed joints. These findings provided theoretical guidance and technical support for the development of novel filler metals and the optimization of brazing processes for Ti₂AlNb alloy.

     

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