某船用柴油机喷油器体故障分析

Failure analysis of fuel injector body in a marine diesel engine

  • 摘要: 本文针对某船用柴油机上的42CrMo喷油器体批量性开裂问题,采取断口宏观微观观察、化学成分检测、硬度检测、金相检验等对喷油器体开裂的原因进行了研究。研究结果表明:该喷油器体开裂形式为疲劳开裂。油孔圆角R位置加工质量较差、感应淬火使R硬度偏高且组织粗大,R位置在使用过程中产生应力集中,在交变载荷的作用下发生疲劳开裂。

     

    Abstract: This article focused on the cracking of 42CrMo fuel injector body in a marine diesel engine. The causes of cracking were studied by means of macroscopic and microscopic observation of fracture surface, chemical composition testing, hardness testing, and metallographic examination. The results showed that the failure form of the fuel injector body was fatigue cracking. The machining quality of the R position of oil hole was poor, induction hardening resulted in higher hardness and coarse microstructure at this position. The R position generated stress concentration during use, leading to fatigue cracking under alternating load.

     

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