基于平行双线激光视觉的机器人焊接初始位置高精度导引方法

High-Precision Guidance Method for Initial Positioning of Robot Welding Based on Parallel Dual-Line Laser Vision

  • 摘要: 机器人焊接初始位置的精确导引是保障焊接质量的关键环节。针对单线激光视觉传感因超前检测所导致的初始定位偏差问题,本文提出一种基于平行双线激光视觉的高精度导引方法。自主设计研究了一套视觉传感系统,其核心为集成了窄带滤光片(中心波长660nm)与减光片的平行双线激光传感器,以有效抑制焊接弧光干扰。方法的创新点在于提出一种基于单帧图像的快速解算算法:当传感器移动至第一条激光线在工件起始边缘处发生断裂,而第二条激光线仍保持完整时,系统通过提取此图像中的7个关键特征点,结合精确的手眼标定与坐标转换关系,直接解算出焊接起始点在机器人基坐标系下的三维坐标。基于FANUC机器人平台的试验结果表明,该方法无需执行复杂的整条焊缝扫描,仅通过单次图像采集即可实现初始位置的快速、精确定位,有效补偿了传统方法因超前检测引起的误差,提升了机器人焊接初始寻位的精度与效率。

     

    Abstract: Precise initial positioning guidance in robotic welding is a key factor in ensuring welding quality. To address the issue of initial positioning deviations caused by premature detection in single-line laser vision sensors, this paper proposes a high-precision guidance method based on parallel dual-line laser vision. In this study, a self-designed vision sensing system is developed, with a core component being a parallel dual-line laser sensor integrated with a narrow-band filter (center wavelength 660 nm) and an attenuator to effectively suppress welding arc interference. The innovation of the method lies in a fast calculation algorithm based on a single-frame image: when the sensor moves to the point where the first laser line breaks at the starting edge of the workpiece while the second laser line remains intact, the system extracts seven key feature points from this image and, combined with precise hand-eye calibration and coordinate transformation relations, directly calculates the three-dimensional coordinates of the welding start point in the robot base coordinate system. Experimental results on the FANUC robot platform indicate that this method does not require performing a complex full-length weld scan. It can achieve rapid and precise initial position positioning through a single image capture, effectively compensating for the premature detection errors of traditional methods, and enhancing the accuracy and efficiency of the robot's initial welding positioning.

     

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