氩氢混合气体对S30403不锈钢K-TIG焊接接头组织与性能的调控机制研究

Study on the regulation mechanism of argon-hydrogen mixed gas on the microstructure and properties of S30403 stainless steel K-TIG welded joints

  • 摘要: 本研究探讨了纯氩气和氩氢混合气体(Ar+5%H₂)在S30403不锈钢K-TIG焊接中的应用,分析了氢气对焊缝成型、接头组织和力学性能的影响。通过高速摄像技术观察了两种保护气体下的电弧形态,并结合电子背散射衍射(EBSD)和显微硬度测试,系统研究了氢气对焊接工艺的影响机制。结果表明,氩氢混合气体保护下的电弧更为集中,电弧直径显著减小,提高了电弧挺度和热源能量密度,进而增加了焊缝熔深。此外,氩氢混合气体保护下的焊缝组织表现出更为均匀、细化的多取向特征,最大织构指数从纯氩气保护下的33.96降低至21.52。氢气的加入显著降低了焊缝中铁素体含量(从19.7%降至11.7%),改善了焊缝的塑性变形能力,尽管抗拉强度略有下降(从664.4±2.3MPa降至658.2±1.6MPa),但延伸率有所提升(从50.46±0.89%增至53.23±0.68%)。研究还发现,氩氢混合气体保护下的熔深均纯氩气保护下的焊缝,且焊缝内部无气孔等缺陷,进一步验证了氢气的加入对焊接工艺的优化作用。

     

    Abstract: In this study, the application of pure argon and argon-hydrogen mixed gas ( Ar + 5 % H 2 ) in K-TIG welding of S30403 stainless steel was discussed, and the effects of hydrogen on weld formation, joint microstructure and mechanical properties were analyzed. The arc morphology under two protective gases was observed by high-speed camera technology, and the influence mechanism of hydrogen on welding process was systematically studied by electron backscatter diffraction ( EBSD ) and microhardness test. The results show that the arc under the protection of argon-hydrogen mixed gas is more concentrated, the arc diameter is significantly reduced, the arc stiffness and heat source energy density are improved, and the weld penetration is increased. In addition, the weld microstructure under argon-hydrogen mixed gas protection showed more uniform and refined multi-orientation characteristics, and the maximum texture index decreased from 33.96 under pure argon protection to 21.52. The addition of hydrogen significantly reduced the ferrite content in the weld ( from 19.7 % to 11.7 % ) and improved the plastic deformation ability of the weld. Although the tensile strength decreased slightly ( from 664.4 ± 2.3 MPa to 658.2 ± 1.6 MPa ), the elongation increased ( from 50.46 ± 0.89 % to 53.23 ± 0.68 % ). The study also found that the penetration under the protection of argon-hydrogen mixed gas is the weld under the protection of pure argon, and there are no defects such as pores in the weld, which further verifies the optimization effect of hydrogen addition on the welding process.

     

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