不锈钢薄板焊接收缩量工艺研究

Study on Welding Shrinkage in Thin Stainless Steel Sheets

  • 摘要: 本文针对不锈钢车体制造过程中的焊接变形控制需求,选取了轨道车辆车体结构中常见的12种薄板焊接接头形式作为研究对象,涵盖对接、搭接、角接等不同类型。通过精确测量和统计分析,获得了不同接头形式的横向收缩量及纵向收缩率数据分布特征。基于试验结果,研究明确了对接接头横向收缩量集中在0.50~0.60MM,双侧焊缝纵向收缩率显著高于单侧焊缝的变化规律。据此提出了具体的工艺放量建议值:横向焊缝按0.5MM/条补偿,纵向焊缝按2~3MM/M放量。这些经过验证的参考数据为不锈钢车体工艺设计提供了重要依据,可直接应用于生产实践,有效控制产品尺寸精度,减少装配过程中的修配工作量,在保证产品质量的同时显著提升生产效率,对轨道交通装备制造工艺优化具有积极的推动作用。

     

    Abstract: This article focuses on the welding deformation control requirements in the manufacturing process of stainless steel car bodies. It selects 12 common types of thin-plate welding joints in the structure of railway vehicle bodies as the research objects, covering different types such as butt joints, lap joints, and corner joints. Through precise measurement and statistical analysis, the distribution characteristics of transverse shrinkage and longitudinal shrinkage rate data for different joint types are obtained. Based on the experimental results, the study clarifies that the transverse shrinkage of butt joints is concentrated in the range of 0.50~0.60mm, and the longitudinal shrinkage rate of double-sided welds is significantly higher than that of single-sided welds. Based on this, specific process allowance recommendations are proposed: a compensation of 0.5mm per transverse weld and a 2~3mm per meter allowance for longitudinal welds. These verified reference data provide an important basis for the process design of stainless steel car bodies, which can be directly applied to production practice, effectively controlling product dimensional accuracy, reducing the workload of repair and assembly during the process, and significantly improving production efficiency while ensuring product quality. This has a positive impact on the optimization of manufacturing processes for rail transit equipment.

     

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