多模态传感融合技术下火电厂高温管道焊接微裂纹检测方法

Multi modal sensing fusion technology for detecting welding microcracks in high-temperature pipelines of thermal power plants

  • 摘要: 火电厂管道材料在高温环境下易发生蠕变、相变等非线性行为,导致其力学性能随时间产生退化现象,在裂纹扩展的连续状态与离散决策之间呈现逻辑缺口(即连续状态估计与离散决策之间的断层),产生微裂纹漏检率高、误判风险大等问题。为此,提出多模态传感融合技术下火电厂高温管道焊接微裂纹检测方法。通过超声、红外、机器视觉三种传感器协同采集管道焊接数据,经A/D转换为数字信号后,利用卡尔曼滤波构建微裂纹的位置状态、扩展速度状态方程及观测模型,结合方差计算和线性加权平均融合多模态信息,并通过误差协方差矩阵优化融合结果。设计卡尔曼滤波与CART分类回归树的协同框架,填补从连续状态到工程决策的逻辑链条,利用分类回归树构建微裂纹类别分类器,将融合后的状态估计值及多源特征输入分类器,实现微裂纹位置、类型的精准检测。实验结果表明,多模态传感融合技术可准确检测出高温管道焊接微裂纹位置,且多分类对数损失值小。

     

    Abstract: The pipeline materials of thermal power plants are prone to nonlinear behaviors such as creep and phase transformation in high-temperature environments, leading to degradation of their mechanical properties over time. There is a logical gap between the continuous state of crack propagation and discrete decision-making (i.e., a fault layer between continuous state estimation and discrete decision-making), resulting in high rates of micro crack missed detection and high risks of misjudgment. Therefore, a method for detecting microcracks in high-temperature pipeline welding of thermal power plants using multimodal sensing fusion technology is proposed. Pipeline welding data is collected through the collaboration of ultrasound, infrared, and machine vision sensors. After A/D conversion to digital signals, the position state, propagation velocity state equation, and observation model of microcracks are constructed using Kalman filtering. Variance calculation and linear weighted average are combined to fuse multimodal information, and the fusion result is optimized through error covariance matrix. Design a collaborative framework of Kalman filtering and CART classification regression tree to fill the logical chain from continuous state to engineering decision-making. Use classification regression tree to construct a micro crack category classifier, and input the fused state estimation values and multi-source features into the classifier to achieve accurate detection of micro crack location and type. The experimental results show that multimodal sensing fusion technology can accurately detect the location of welding microcracks in high-temperature pipelines, and the multi class logarithmic loss value is small.

     

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