钢筋预埋件自动埋弧螺柱焊接装置研制及应用

Research and application of automatic submerged arc stud welding device for reinforcement embedded parts

  • 摘要: 针对核电站钢筋预埋件T形接头采用手持式埋弧螺柱焊存在焊接技能要求高、焊接质量稳定性差等问题,提出采用伺服电动机驱动的自动埋弧螺柱焊接技术,从焊接电源选型、埋弧螺柱焊枪设计、控制系统设计方面进行了专用装置研制,开展了φ20mm和φ28mm钢筋的焊接工艺评定和批量模拟焊接试验,并在核电站中实现了批量应用。结果表明:自动埋弧螺柱焊接接头的无损检测和理化性能指标均满足标准要求。相比手持式埋弧螺柱焊接,自动埋弧螺柱焊接在焊接效率、焊接质量和成本方面具有明显优势,在核电站钢筋预埋件焊接中具有广泛的应用前景。

     

    Abstract: In response to the issues of high welding skill requirements and poor stability of welding quality encountered in the T-joint welding of nuclear power reinforcement embedded parts using handheld submerged arc stud welding, this paper proposes the use of servo motor-driven automatic submerged arc stud welding technology.The development of specialized equipment was carried out from the aspects of welding power source selection,submerged arc stud welding gun design, and control system design. Welding procedure qualification and batch simulation welding tests were conducted for rebars with diameters of φ 20mm and φ 28mm, and batch applications were achieved in nuclear power projects. The results indicate that the non-destructive and physicochemical performance indicators of the automatic submerged arc stud welded joints meet the standard requirements. Compared to handheld submerged arc stud welding, automatic submerged arc stud welding has significant advantages in terms of welding efficiency, welding quality, and cost, demonstrating broad application prospects in the welding of nuclear power reinforcement embedded parts.

     

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