铝合金电弧增材制造技术的研究现状及发展

Review on Aluminum Alloy Wire Arc Additive Manufacturing Technology

  • 摘要: 铝合金电弧增材制造技术(Wire Arc Additive Manufacturing, WAAM)作为一种新型增材制造方法,凭借其独特的材料沉积方式和高效制造能力,近年来在轻质结构件的制造领域获得了广泛关注。该技术结合了电弧焊接与增材制造的优点,具备高材料利用率和低生产成本等特点,尤其适用于铝合金等轻质金属材料的快速制造。本文首先回顾了铝合金电弧增材制造的技术现状,包括原理及应工程应用实例;然后分析了其面临的主要技术挑战,包括残余应力与形变、裂纹与分层、孔隙率等问题;接着探讨了铝合金电弧增材制造技术的发展趋势,包括智能化与自动化、铝合金性能优化与多材料协同制造、与传统工艺结合等方面,并展望了该技术未来在航空航天、车船制造等领域的应用潜力及发展方向。

     

    Abstract: As one of the new types of additive manufacturing methods, wire arc additive manufacturing (WAAM) has gained widespread attention in manufacturing lightweight structural components in recent years due to its unique material deposition method and efficient manufacturing capabilities. This technology combines the advantages of arc welding and additive manufacturing. Its high material utilization and low production costs are especially suitable for the rapid manufacturing of lightweight metal materials such as aluminum alloys. This article first reviews the current status of wire arc additive manufacturing technology for aluminum alloys, including principles and engineering application. Then, the main technical challenges it faces were analyzed, including residual stress and deformation, cracking and delamination, and porosity. Subsequently, wire arc additive manufacturing technology development trends for aluminum alloys were discussed, including intelligence and automation, aluminum alloy performance optimization and multi-material collaborative manufacturing, and integration with traditional processes. Finally, this technology's potential applications and development directions in aerospace, vehicle and vessel manufacturing, and other fields were also discussed.

     

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