基于ABAQUS探究激光与MAG电弧在复合焊接中的相互影响

The interaction between laser and MAG arc in composite welding was investigated based on ABAQUS

  • 摘要:   本文采用有限元分析软件ABAQUS在相同条件下进行激光焊、MAG焊、激光-MAG电弧复合焊的有限元仿真,通过对比三者之间的温度场、焊后应力场的变化情况,分析激光与MAG电弧在复合焊接过程中的相互影响。通过分析可知:激光-MAG电弧复合焊融合了MAG焊熔宽大与激光焊熔深高的优点,并使熔池尺寸进一步增加,焊接板材加热充分,焊后冷却速度降低。激光或MAG电弧的功率发生改变,熔池表面尺寸随之变化,熔池根部尺寸受激光功率变化的影响较大,但MAG电弧的功率变化与否对其影响较小。MAG电弧对激光焊缝具有一定的后热作用,降低了激光焊缝的冷却速度,有效解决了激光焊接能量集中,热输入量少、冷却速度快而造成的高应力区域较大的问题,焊缝的应力分布均匀,残余应力值降低,提高了焊缝接头的可靠性与抗疲劳性能。
     

     

    Abstract:         In this paper, the finite element analysis software ABAQUS was used to conduct finite element simulation of laser welding, MAG welding and laser-MAG arc composite welding under the same conditions. By comparing the changes of temperature field and post-welding stress field among the three, the interaction between laser and MAG arc in the composite welding process was analyzed. It can be seen from the analysis that laser-MAG arc composite welding combines the advantages of MAG welding width and laser welding depth, and further increases the size of the weld pool, fully heats the welded sheet, and reduces the cooling rate after welding. When the power of laser or MAG arc changes, the surface size of molten pool changes with it. The root size of molten pool is greatly affected by the change of laser power, but the power change of MAG arc has little influence on it. The MAG arc has a certain after-heat effect on the laser weld, reducing the cooling speed of the laser weld, effectively solving the problem of laser welding energy concentration, small heat input, and fast cooling speed caused by large high stress area. The stress distribution of the weld is uniform, the residual stress value is reduced, and the reliability and fatigue resistance of the weld joint are improved.

     

/

返回文章
返回