核电厂大型螺栓预紧力检测技术研究

Research on Pretightening Force Detection Technology for Large Bolts of Nuclear Power Plant

  • 摘要: 针针对核电厂高能蒸汽管道、重大设备地脚螺栓预紧力损失导致关键设备在特殊工况下无法保证其安全、可靠运行,特别是在极端事故情况下显得尤为重要。本文系统分析常规拉伸法、超声波法技术原理,提出结合传统拉伸法和自动寻波横纵波融合的预紧力检测技术,通过螺栓预紧力标定试验台架建立VVP横向限制件地脚螺栓(M80)预紧力—超声波声时比值线性关系曲线。实验表明:该技术方法在高能蒸汽管道工况下相对误差≤3%,较单一拉伸法预紧力检测精度提升50%,同时能够实现大型地脚螺栓预紧力检测过程零拉伸,有效避免了多次拉伸导致大型螺栓的损伤,为核电厂大型螺栓预紧力检测提供了新方法、新思路。

     

    Abstract: In nuclear power plants, the loss of pretightening force of high - energy steam pipeline bolts and foundation bolts of major equipment may lead to the inability to ensure the safe and reliable operation of key equipment under special working conditions, especially in extreme accident situations. This paper systematically analyzes the technical principles of the conventional tension method and the ultrasonic method, and proposes a pretightening force detection technology that combines the traditional tension method with the automatic wave - seeking transverse - longitudinal wave fusion. Through the bolt pretightening force calibration test bench, a linear relationship curve between the pretightening force of the VVP lateral restraint foundation bolt (M80) and the ultrasonic time - ratio is established. Experiments show that this technical method has a relative error ≤ 5% under the working conditions of high - energy steam pipelines, and the detection accuracy of the pretightening force is 30% higher than that of the single tension method. At the same time, it can realize zero - tensioner in the detection process of large foundation bolts, effectively avoiding the damage to large bolts caused by multiple stretchings. It provides a new method and new ideas for the detection of pretightening force of large bolts in nuclear power plants.

     

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