310S耐热不锈钢的MIG和SAW焊缝组织和性能研究

Research on Microstructure and Properties of MIG and SAW Welds in 310S Heat-Resistant Stainless Steel

  • 摘要: 针对于目前高铬镍含量,具备优异的高温抗氧化性及耐腐蚀性的310S不锈钢高温旋转轴的熔化极惰性气体保护焊(MIG)焊接制备工艺仍存在焊接效率低、多道焊工序复杂等问题,寻找更高效的制备方式。为了提升加工效率,本研究创新性尝试利用更高效的埋弧焊(SAW)对310S不锈钢高温旋转轴焊接组织结构性能进行制备,针对于MIG和SAW间的组织结构及力学性能开展了相对应的对比研究。组织分析表明,MIG焊因多道搭接和重复加热,焊缝中枝晶沿上一道熔池边界连续生长,形成较明显的交互结晶组织;而SAW焊热输入更高,焊缝组织以柱状晶为主,晶粒更均匀,各向异性更优;两种焊接接头均表现出由柱状晶和多边形铁素体组成的典型凝固组织,但SAW焊因热影响区再结晶充分、粗晶区较少;力学性能对比表明,SAW焊的显微硬度(162–227 HV0.2)基本达到MIG焊(171–225 HV0.2),而SAW焊的极限抗拉强度(573 MPa)和断后延伸率(24%)都得到了很好的提升,均高于MIG焊(556 MPa, 19.4%)。经过本研究得到了合理的组织结构及性能对比,提出以SAW焊替代MIG焊,通过大电流连续送丝与焊剂层下燃烧实现单道深熔焊接,熔敷速率较MIG提高数倍,大幅减少道次与工时,能够有效提高生产效率,尤其适用于大型旋转轴构件,可以代替原先的多道MIG焊的方式。

     

    Abstract: Currently, the preparation process for high-temperature rotating shafts made of 310S stainless steel, which possesses excellent high-temperature oxidation resistance and corrosion resistance due to its high chromium and nickel content, using Metal Inert Gas (MIG) welding, still faces issues such as low welding efficiency and the complexity of multi-pass welding procedures. There is a need to find more efficient preparation methods. To enhance processing efficiency, this study innovatively attempts to utilize the more efficient Submerged Arc Welding (SAW) process for preparing the microstructure and properties of 310S stainless steel high-temperature rotating shafts. A comparative study focusing on the microstructure and mechanical properties between MIG and SAW welds was conducted. Microstructural analysis revealed that in MIG welding, due to multi-pass overlapping and repeated heating, dendrites in the weld continuously grow along the boundaries of the previous weld pool, forming a distinct interlocking crystallization structure. In contrast, SAW welding, with its higher heat input, primarily exhibits a columnar grain structure in the weld zone, with more uniform grains and superior isotropy. Both types of welded joints displayed typical solidified microstructures composed of columnar grains and polygonal ferrite. However, the SAW weld showed a more fully recrystallized Heat-Affected Zone (HAZ) with a reduced coarse-grained region. Comparison of mechanical properties showed that the microhardness of the SAW weld (162–227 HV0.2) was essentially equivalent to that of the MIG weld (171–225 HV0.2). Importantly, the ultimate tensile strength (573 MPa) and elongation after fracture (24%) of the SAW weld were significantly improved, surpassing those of the MIG weld (556 MPa, 19.4%). Based on the reasonable comparison of microstructures and properties obtained in this study, it is proposed to replace MIG welding with SAW welding. Utilizing continuous high-current wire feeding and submerged combustion under a flux layer enables deep-penetration single-pass welding. This results in a deposition rate several times higher than MIG welding, substantially reducing the number of passes and labor hours, thereby effectively improving production efficiency. This approach is particularly well-suited for large rotating shaft components and can effectively replace the original multi-pass MIG welding method.

     

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