装配式建筑钢结构大构件焊接焊缝缺陷无损检测方法

Non destructive testing method for welding seam defectsof large components in prefabricated building steel structures

  • 摘要: 装配式建筑钢结构大构件焊接后,对焊缝的超声检测易受混合噪声干扰,其逐层衰减特性导致信号质量不稳定,难以有效提取检测特征,多类缺陷分类不准确,导致焊缝缺陷检测有误差。为此,提出装配式建筑钢结构大构件焊接焊缝缺陷无损检测方法。构建超声波传输模型,分析超声波在钢结构传播时的反射、散射等行为,考虑散射衰减等关键因素,获得钢结构大构件的超声波衰减系数。针对现场采集信号中仪器散射噪声和超声散射噪声的干扰,引入小波分解方法,采用软阈值策略,融合噪声统计特性与尺度变化趋势动态调整阈值,有效提升信号质量,实现噪声干扰下缺陷特征识别。运用支持向量机在高维特征空间寻找最优分类超平面,构建凸二次优化模型并引入核函数,采用一对一策略实现多类缺陷准确分类。依据分类结果,通过计算发射波与缺陷反射波时间差,结合超声波恒定速度确定缺陷相对位置,明确判断焊缝有无缺陷,实现缺陷无损检测。实验结果表明,所提方法焊缝检测信号的信噪比达109dB,检测裂纹长度与实际值高度接近,检测效果优势明显。

     

    Abstract: After welding the large components of prefabricated building steel structures, ultrasonic testing of welds is susceptible to mixed noise interference, and its layer by layer attenuation characteristics lead to unstable signal quality, making it difficult to effectively extract detection features, inaccurate classification of multiple types of defects, and errors in weld defect detection. Therefore, a non-destructive testing method for welding seam defects of prefabricated steel structure components is proposed. Construct an ultrasonic transmission model, analyze the reflection, scattering, and other behaviors of ultrasonic waves during propagation in steel structures, consider key factors such as scattering attenuation, and obtain the ultrasonic attenuation coefficient of steel structural components. In response to the interference of instrument scattering noise and ultrasonic scattering noise in on-site signal collection, the wavelet decomposition method is introduced, and a soft threshold strategy is adopted to dynamically adjust the threshold by integrating the statistical characteristics of noise and the trend of scale changes, effectively improving signal quality and achieving defect feature recognition under noise interference. Using support vector machine to search for the optimal classification hyperplane in high-dimensional feature space, constructing a convex quadratic optimization model and introducing kernel function, and adopting a one-to-one strategy to achieve accurate classification of multiple types of defects. Based on the classification results, the relative position of the defect is determined by calculating the time difference between the emitted wave and the reflected wave of the defect, combined with the constant speed of ultrasonic waves, to clearly determine whether there are defects in the weld and achieve non-destructive testing of defects. The experimental results show that the proposed method has a signal-to-noise ratio of 109dB for weld seam detection signals, and the detected crack length is highly close to the actual value, indicating a significant advantage in detection performance.

     

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