锌箔对不锈钢和镁合金焊接接头的影响

Effect of zinc layer on welded joints of stainless steel and magnesium alloy

  • 摘要: 以不同厚度的锌箔作为中间层将镁合金与不锈钢通过激光焊进行焊接。利用光学显微镜、扫描电子显微镜分析了各区域的相组成,并测试了接头硬度分布情况。研究结果表明添加0.1mm的锌层是焊接接头性能最好的,在焊接功率3.8Kw、焊接频率9.0Hz、焊接速度0.8mm/s、保护气7L/min下,可以获得细小均匀的晶粒结构,不锈钢、Mg、Zn的最大硬度分别是296.4HV、72.3HV、110.3HV。本研究结果对于促进镁合金和不锈钢的异种材料焊接具有重要的理论意义和实用价值。

     

    Abstract: In this study, magnesium alloy and stainless steel were laser welded using zinc sheets of varying thicknesses as the interlayer. The phase composition of each region was characterized through optical microscopy and scanning electron microscopy, while the hardness distribution across the weld joint was evaluated via microhardness testing. A zinc layer thickness of 0.1 mm yielded optimal weld joint performance. Under welding conditions of 3.8 kW power, 9.0 Hz frequency, 0.8 mm/s speed, and a shielding gas flow rate of 7 L/min, a fine and uniform grain structure was achieved. The maximum hardness values for stainless steel, magnesium, and zinc were 296.4 Hv, 72.3 Hv, and 110.3 Hv, respectively. Compounds such as MgO and Mg(OH)2 may form on the alloy surface. This investigation systematically analyzed the microstructure and mechanical properties of the weld joints between magnesium alloy and stainless steel with different zinc layers, proposing an effective method to enhance the welding quality of dissimilar alloys. This research holds significant theoretical and practical value for advancing the welding of magnesium alloy and stainless steel dissimilar materials.

     

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