动力集中动车组车体手持激光填丝焊接头性能分析

Performance analysis of handheld laser wire filling welding joint for thepower concentrated vehicle body

  • 摘要: 高耐候钢Q350EWR1作为铁路机车车辆车体的重要制造材料,其焊接接头的力学性能对车体强度以及机车的使用寿命至关重要。手持激光填丝焊作为一种焊接适应性强新型的焊接工艺, 高耐候钢Q350EWR1手持激光填丝焊接头的质量对车体制造技术的革新有着重要意义。本文以2.5 mm和4.0 mm厚高耐候钢Q350EWR1板材和手持激光填丝焊为载体,对2.5 mm对接接头,4.0 mm对接接头和2.5+4.0 mm搭接接头进行焊接工艺、金相、硬度、拉伸以及疲劳试验,研究手持激光焊工艺对上述接头力学性能的影响。试验结果表明:焊缝区域出现了大量的贝氏体,三种接头热影响区由完全正火区以及不完全正火区构成,未出现粗晶区区且热影响区最大宽度仅为1 mm;焊缝区域硬度最高,热影响区次之,母材硬度最低;拉伸强度均不低于母材的拉伸强度且断裂位置均位于母材处;2.5 mm对接,4.0 mm对接和2.5+4.0 mm搭接接头的疲劳极限分别为203MPa、144MPa、91MPa。

     

    Abstract: High weather resistant steel Q350EWR1 is an important manufacturing material for railway locomotive and rolling stock bodies. The mechanical properties of its welded joints are crucial for the strength of the body and the service life of the locomotive. Handheld laser wire filling welding is a new welding process with strong welding adaptability. The quality of the high weather resistant steel Q350EWR1 handheld laser wire filling welding joint is of great significance for the innovation of vehicle manufacturing technology. This article uses 2.5mm and 4.0mm thick high weather resistant steel Q350EWR1 plates and handheld laser wire filling welding as carriers to conduct welding process, metallographic, hardness, tensile and fatigue tests on 2.5mm butt joints, 4.0mm butt joints and 2.5+4.0mm lap joints, and study the influence of handheld laser welding process on the mechanical properties of the above joints. The experimental results showed that a large amount of bainite appeared in the weld area, and the heat affected zones of the three types of joints were composed of fully and partially normalized zones. There was no coarse grain zone and the maximum width of the heat affected zone was only 1 mm; The weld zone has the highest hardness, followed by the heat affected zone, and the base metal has the lowest hardness; The tensile strength is not lower than that of the base material and the fracture location is located at the base material; The fatigue limits of 2.5mm butt joint, 4.0mm butt joint, and 2.5+4.0mm lap joint are 203MPa, 144MPa, and 91MPa, respectively.

     

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