建筑给排水铜合金管道电弧焊焊接工艺研究

Research on arc welding technology of copper alloy pipes for building water supply and drainage

  • 摘要: 建筑给排水系统中,铜合金管道具有高强度、耐腐蚀的特性,为延长铜合金管道的使用寿命,研究建筑给排水铜合金管道电弧焊焊接工艺。选用外径50mm、壁厚3mm的H65铜合金管道作为母材,搭配MONEL187焊条,借助逆变式直流弧焊机开展电弧焊焊接操作,设计焊接电流分别为100A、110A、120A、130A、140A,并对各电流下试件进行480℃×120min和620℃×120min两种焊后热处理。通过对焊接后铜合金管道试件进行拉伸性能、摩擦磨损性能以及耐腐蚀性能等测试,分析不同焊接工艺条件下试件性能变化情况。经试验发现:不同焊接参数和热处理状态对铜合金管道性能影响较大。其中,焊接电流120A搭配480℃×120min热处理工艺可以保证试件具备最高的拉伸应力,在该焊接工艺下试件磨损率仅为0.95×10⁻⁸g・(r・N)⁻¹,且试件更不容易磨损与腐蚀,因此,选用焊接电流120A搭配480℃×120min热处理工艺可以有效保障铜合金管道焊接质量。

     

    Abstract: In the building water supply and drainage system, copper alloy pipes have high strength and corrosion resistance. In order to extend the service life of copper alloy pipes, the arc welding process of copper alloy pipes for building water supply and drainage is studied. H65 copper alloy pipe with outer diameter of 50mm and wall thickness of 3mm is selected as the base material, and MONEL187 welding rod is used to carry out arc welding operation with inverter DC arc welding machine. The designed welding currents are 100A, 110A, 120A, 130A and 140A respectively. The specimens were subjected to two kinds of post-welding heat treatment at 480℃×120min and 620℃×120min at each current. The tensile properties, friction and wear properties and corrosion resistance properties of welded copper alloy pipeline specimens were tested to analyze the changes in the properties of the specimens under different welding conditions. The results show that different welding parameters and heat treatment conditions have great influence on the properties of copper alloy pipes. Among them, the combination of welding current 120A and heat treatment process of 480℃×120min can guarantee the highest tensile stress of the specimen. Under this welding process, the wear rate of the specimen is only 0.95×10⁻⁸g · (r · N)⁻¹, and the specimen is less prone to wear and corrosion. Welding current 120A and heat treatment process of 480℃×120min can effectively guarantee the welding quality of copper alloy pipes.

     

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