增材制造316H不锈钢显微组织演变机制研究

Microstructure Evolution in 316H Stainless Steel during Additive Manufacturing

  • 摘要: 本研究采用选区激光熔化(SLM)工艺方法制备316H不锈钢,系统揭示了其在增材制造过程中的显微组织演变规律。结果表明,SLM成形316H不锈钢的显微组织具有多尺度异质结构,且呈现各向异性特征,在打印面上呈现交叉分布的熔池条带,而在构建面上则呈现沿构建方向外延生长的柱状晶与鱼鳞状搭接的熔池形貌。由于经历反复热循环,构建方向的晶粒尺寸发生明显粗化。在低层错能和高冷却速率的共同作用下,316H不锈钢成形组织为单一奥氏体,无其他相析出。材料内部小角度晶界比例约为50%,并伴有高位错密度,且打印面的位错密度显著高于构建面,这与温度梯度及晶粒竞争生长密切相关。研究表明,SLM成形316H不锈钢过程中存在竞优生长、塑性剪切变形与动态再结晶三种机制,其中竞优生长占主导地位。织构分析进一步证实,合金内部形成的生长织构为<110>//Z0、<110>//X0、<100>//X0,变形织构为<111>//X0、<112>//X0,再结晶织构为<113>//X0。本工作为理解增材制造316H不锈钢的微观组织形成机理及性能调控提供了重要依据。

     

    Abstract: In this study, 316H stainless steel was fabricated using selective laser melting (SLM). The evolution of its microstructure during the additive manufacturing process was systematically investigated. The results indicate that the SLM-fabricated 316H stainless steel exhibits a multiscale heterogeneous microstructure with anisotropic characteristics. On the printing plane (X-Y plane), the microstructure displays interlaced melt pool bands, while on the building plane (X-Z plane), it shows epitaxially grown columnar grains along the building direction and overlapping melt pools with a fish-scale morphology. Due to repeated thermal cycles, significant grain coarsening occurs along the building direction. Under the combined effects of low stacking fault energy and high cooling rates, the as-built microstructure consists solely of austenite, with no precipitation of other phases. The fraction of low-angle grain boundaries within the material is approximately 50%, accompanied by a high dislocation density. Notably, the dislocation density on the printing plane is significantly higher than that on the building plane, which is closely related to the thermal gradient and competitive grain growth. The study reveals that three mechanisms operate during the SLM process: competitive growth, plastic shear deformation, and dynamic recrystallization, with competitive growth being the dominant one. Texture analysis further confirms the presence of a growth texture (<110>//Z0, <110>//X0, <100>//X0), a deformation texture (<111>//X0, <112>//X0), and a recrystallization texture (<113>//X0). This work provides an important basis for understanding the microstructural formation mechanisms and tailoring the properties of additively manufactured 316H stainless steel.

     

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