海上气田井口管线双相不锈钢焊接接头泄漏失效分析

Failure analysis of leakage at welded joints of duplex stainless steel in offshore gas field wellhead pipelines

  • 摘要: 针对海上气田井口管线双相不锈钢三通焊接接头处出现裂纹引起的泄漏问题开展失效分析,从宏观和微观断口形貌、裂纹扩展路径、微观组织特征、相比例和焊接接头硬度等综合分析了失效原因。结果表明:裂纹从管道内壁焊接接头焊趾处起裂,穿过热影响区,向基体母材扩展导致管道泄漏,失效原因主要是管道内壁焊接接头焊缝成形不良引起的应力集中,加上腐蚀环境,诱发应力腐蚀开裂。焊缝金属组织中形成大量的二次奥氏体,导致奥氏体含量增加,铁素体含量仅为20%,降低了焊缝金属对应力腐蚀开裂的抵抗力。母材组织出现大量的块状沿晶分布的σ相金属间化合物,导致母材变脆,加速裂纹扩展,同时增加了局部腐蚀泄漏风险。

     

    Abstract: Failure analysis was carried out for the leakage problem caused by cracks in the welding joint of duplex stainless steel tee in the wellhead pipeline of offshore gas fields. The failure causes were comprehensively analyzed from macroscopic and microscopic fracture morphology, crack propagation path, microstructural characteristics,phase proportion and hardness of the welding joint. The results show that the crack initiates from the weld toe of the welding joint on the inner wall of the pipeline, passes through the heat affected zone and extends to the base metal,leading to pipeline leakage. The main failure reasons are the stress concentration caused by poor weld formation of the welding joint on the inner wall of the pipeline and the corrosion environment, which induces stress corrosion cracking. A large number of secondary austenite are formed in the weld metal structure, resulting in the increase of austenite content and the ferrite content is only 20%, which reduces the resistance of the weld metal to stress corrosion cracking. A large number of blocky sigma(σ) phase intermetallic compounds distributed along the grain appear in the base metal structure, leading to brittleness of the base metal, accelerating crack propagation and increasing the risk of local corrosion leakage.

     

/

返回文章
返回