贝氏体合金钢道岔焊补工艺研究

Research on Welding Repair Process of Bainitic Alloy Steel Turnouts

  • 摘要: 为解决有轨电车贝氏体钢道岔直尖轨座出现裂纹的问题,文中利用相同材质的贝氏体合金钢毛坯,采用合金钢组合辙叉心轨专用焊条(JD937),进行了贝氏体合金钢道岔焊补工艺研究。研究结果显示:采用文中的贝氏体合金钢焊补工艺焊后母材与焊缝、焊缝层间均结合良好,母材组织主要为贝氏体+少量马氏体,焊缝组织主要为贝氏体+奥氏体;焊缝硬度与母材硬度相匹配,焊接接头硬度分布均匀;焊缝冲击性能满足技术要求。针对焊补中出现的缺陷及作业问题,文中也提出了有针对性的解决措施,对贝氏体合金钢焊补工艺研究具有一定指导意义。

     

    Abstract: To solve the problem of cracks in the straight point rail seat of the bainitic steel turnout of the tram, in this paper, the bainitic alloy steel blank of the same material was used, and the special welding rod for the frog center rail (JD937) was combined with alloy steel to study the welding repair process of the bainitic alloy steel turnout. The research results show that after welding with the bainitic alloy steel repair process proposed in this paper, the base metal and the weld seam, as well as the interlayer of the weld seam, are well combined. The structure of the base metal is mainly bainite + a small amount of martensite, and the structure of the weld seam is mainly bainite + austenite. The hardness of the weld seam matches that of the base material, and the hardness distribution of the welded joint is uniform. The impact performance of the weld seam meets the technical requirements. In view of the defects and operation problems that occur during welding repair, targeted solutions are also proposed in this paper, which has certain guiding significance for the research on the welding repair process of bainitic alloy steel.

     

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