建筑钢结构焊接T型接头残余应力试验分析

Experimental analysis of residual stress in welded T-joints of building steel structures

  • 摘要: 以研究T型接头残余应力分布规律,提升建筑钢结构施工质量安全为目的,提出建筑钢结构焊接T型接头残余应力试验分析。确定母材与焊接填充材料后,依照焊脚尺寸、焊接速度与腹板厚度的差异制备不同的T型接头试件。利用盲孔法在试件上设定测点后,采用静态应变测试仪采集应力值,通过主应力与应变释放系数计算试件上各测点的残余应力。试验结果显示:焊脚尺寸增大直接导致残余应力数值提升,说明焊脚尺寸是影响残余应力大小的关键因素,二者存在正相关关系;焊接速度主要对残余应力的峰值产生直接作用,在满足焊接质量要求的情况下,为抑制焊接过程中残余应力的产生,可尽量加快焊接速度;当腹板厚度为较小时,焊件的横向残余应力表现为拉-压模式,而当腹板厚度提升后,残余应力的状态转变为拉-压-拉模式。

     

    Abstract: With the aim of studying the distribution law of residual stress in T-joints and improving the construction quality and safety of building steel structures, a test analysis of residual stress in welded T-joints of building steel structures is proposed. After determining the base metal and welding filler material, prepare different T-joint specimens according to the differences in weld foot size, welding speed, and web thickness. After setting measuring points on the specimen using the blind hole method, a static strain tester is used to collect stress values, and the residual stress at each measuring point on the specimen is calculated based on the principal stress and strain release coefficient. The experimental results show that an increase in the size of the solder joint directly leads to an increase in residual stress values, indicating that the size of the solder joint is a key factor affecting the magnitude of residual stress, and there is a positive correlation between the two; The welding speed mainly has a direct effect on the peak value of residual stress. In order to suppress the generation of residual stress during the welding process while meeting the requirements of welding quality, the welding speed can be accelerated as much as possible; When the thickness of the belly plate is small, the transverse residual stress of the welded part exhibits a tensile compressive mode, while when the thickness of the belly plate increases, the state of residual stress changes to a tensile compressive tensile mode.

     

/

返回文章
返回