CMT电弧增材制造316L/Inconel625层状异质结构组织与性能研究

Microstructure and Mechanical Properties of 316L/Inconel 625 Layered Heterostructures Fabricated by CMT Arc Additive Manufacturing

  • 摘要: 采用冷金属过渡(Cold Metal Transfer,CMT)电弧增材制造技术制备了316L不锈钢和Inconel 625镍基合金层状异质结构,系统研究了部件宏观成形质量、显微组织特征、界面元素分布及力学性能。结果表明,CMT电弧增材制造工艺下层状异质构件成形稳定,焊道搭接连续,同层及层间熔合良好,未发现明显气孔和裂纹等宏观缺陷。316L与Inconel 625沉积层组织主要由胞状晶和等轴晶组成,异质界面处形成连续的冶金结合,并存在明显的Fe–Ni元素互扩散区,其宽度约为140~160 μm,且受沉积顺序影响显著。显微硬度测试结果表明,316L层和Inconel 625层的硬度分别稳定在约180 HV和220 HV,界面区硬度呈过渡分布。拉伸试验结果显示,层状异质构件力学性能具有明显各向异性,沿焊接方向试样的抗拉强度和延伸率最高,分别达到609.73 MPa和28.94%,而沿成形高度方向力学性能受到周期性分布的异质界面影响被弱化,抗拉强度和延伸率分别降低至399.62 MPa和11.81%。

     

    Abstract: A layered heterogeneous structure of 316L stainless steel and Inconel 625 nickel-based alloy was fabricated by Cold Metal Transfer (CMT) arc additive manufacturing. The macro-forming quality, microstructural characteristics, interfacial element distribution, and mechanical properties of the deposited components were systematically investigated. The results show that the layered heterogeneous components exhibit stable formation under the CMT arc additive manufacturing process, with continuous bead overlap and good fusion both within and between layers. No obvious macroscopic defects such as pores or cracks were observed. The microstructures of the 316L and Inconel 625 deposited layers are mainly composed of cellular and equiaxed grains. A continuous metallurgical bonding is formed at the heterogeneous interface, accompanied by a distinct Fe–Ni interdiffusion zone with a width of approximately 140–160 μm, which is significantly affected by the deposition sequence. Microhardness measurements indicate that the hardness of the 316L and Inconel 625 layers is stabilized at approximately 180 HV and 220 HV, respectively, while the interface region exhibits a gradual hardness transition. Tensile test results reveal pronounced mechanical anisotropy of the layered heterogeneous structure. The specimens tested along the welding direction exhibit the highest tensile strength and elongation, reaching 609.73 MPa and 28.94%, respectively. In contrast, the mechanical properties along the build direction are weakened by the periodically distributed heterogeneous interfaces, with the tensile strength and elongation decreasing to 399.62 MPa and 11.81%, respectively.

     

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