X65管线钢焊接接头微区组织-性能关联的原位EBSD研究

In-situ EBSD study on the microstructure-property correlation of welded joints in X65 pipeline steel

  • 摘要: 为揭示X65管线钢焊接接头的力学性能薄弱环节及塑性变形机制,本研究将微型拉伸试验与电子背散射衍射(EBSD)技术结合,系统研究了焊接接头母材区、焊缝区及热影响区的微观组织、拉伸性能及原位塑性变形行为。结果表明:焊接接头各区域因受焊接热循环影响不同,微观组织差异显著。母材区以均匀分布的针状铁素体为主;焊缝区为细小铁素体;热影响区则因晶粒粗化形成粗大铁素体-珠光体混合组织。拉伸性能测试显示,母材抗拉强度最高(610 MPa),塑性优良;热影响区抗拉强度最低(约530 MPa),塑性最差;焊缝区性能接近母材区。原位EBSD分析通过晶粒参考取向偏差(GROD)量化了焊缝区塑性变形演化:未加载时GROD值低且分布均匀;随位移增加,GROD逐渐升高并呈现非均匀分布;最终因晶格严重畸变导致电子衍射花样消失,出现大面积零解区域。断口分析表明,母材和焊缝区存在均匀尺寸的韧窝,呈现为典型韧性断裂;热影响区断口形貌中韧窝尺寸不均匀,并伴随解理特征,呈现韧脆混合断裂特征。本研究阐明了微观组织对焊接接头力学性能的调控机制,为优化焊接工艺、保障管道服役安全性提供了理论依据。

     

    Abstract: To reveal the mechanical property weaknesses and plastic deformation mechanisms in the X65 pipeline steel welded joint, micro-tensile testing was combined with Electron Backscatter Diffraction (EBSD) technology in the present study. A systematic investigation was conducted on the microstructure, tensile properties, and in-situ plastic deformation behavior of the base metal (BM), weld metal (WM), and heat-affected zone (HAZ) within the welded joint. It was found that significant microstructural differences existed among the various zones of the welded joint due to differing thermal cycle histories during welding. The BM was characterized predominantly by uniformly distributed acicular ferrite. The WM was composed of fine ferrite, while the HAZ exhibited a coarse ferrite-pearlite mixed microstructure resulting from grain coarsening. Tensile property tests revealed that the BM possessed the highest ultimate tensile strength (UTS) (610 MPa) along with excellent plasticity. The HAZ exhibited the lowest UTS (approximately 530 MPa) and the poorest plasticity. The properties of the WM were observed to be close to those of the BM. In-situ EBSD analysis was employed to quantify the evolution of plastic deformation in the WM zone using Grain Reference Orientation Deviation (GROD). Under no load, the GROD values were low and uniformly distributed. With increasing displacement, the GROD values progressively increased and exhibited heterogeneous distribution. Ultimately, extensive areas of zero solutions emerged due to severe lattice distortion causing the disappearance of electron diffraction patterns. Fractographic analysis demonstrated that uniformly sized dimples, indicative of typical ductile fracture, were present on the fracture surfaces of both the BM and WM. In contrast, the fracture morphology of the HAZ displayed dimples of non-uniform size accompanied by cleavage facets, revealing a ductile-brittle mixed fracture mode. This study elucidated the regulatory mechanism of microstructure on the mechanical properties of the welded joint. The findings provide a theoretical basis for optimizing welding processes and ensuring the service safety of pipelines..

     

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