18CrNiMo7-6齿轮钢两段式气体渗中碳强渗时间和扩散时间选取对碳扩散行为的影响

Effect of carburizing time and diffusion time on the carbon diffusion behavior of 18CrNiMo7-6 gear steel during two-stage gas carburizing

  • 摘要: 两段式渗碳中强渗时间和扩散时间的合理配合是平衡渗碳效率和组织性能的关键。本文建立了18CrNiMo7-6齿轮钢两段式气体渗碳过程中碳扩散过程的有限元计算模型,并开展了实验验证。在此基础上,定量研究了强渗时间和扩散时间的选取对渗碳层碳浓度梯度分布的影响。结果表明,工件在强渗期和扩散期内碳元素表现出了不同的扩散行为。在强渗期内,工件表面和心部碳浓度均逐渐增加,但表面碳浓度增加速率显著高于心部;在扩散期初期,表面碳浓度迅速降低,而心部碳浓度迅速增加,在达到某一临界扩散时间后,表面碳浓度几乎不在改变,而心部碳浓度缓慢增加。从提高渗碳效率和获得需求的碳浓度分布两方面综合考虑,可以在保持扩散时间不低于临界扩散时间的前提下增加强渗时间。

     

    Abstract: The reasonable coordination of carburizing time and diffusion time in two-stage carburizing is key to balancing carburizing efficiency and microstructural performance. This research establishes a finite element model for the carbon diffusion process during the two-stage gas carburizing of 18CrNiMo7-6 gear steel and conducts experimental validation. Based on this, a quantitative study is conducted on the influence of the selection of strong carburizing time and diffusion time on the carbon concentration gradient distribution of the carburized layer. The results indicate that the diffusion behavior of carbon element at the surface and core of the workpiece shows distinct differences during the carburizing and diffusion stages. During the carburizing stage, the carbon concentration at both the surface and the core gradually increases, but the rate of increase at the surface is significantly higher than that at the core. In the early stage of the diffusion stage, the carbon concentration at the surface rapidly decreases while that at the core rapidly increases. After reaching a certain critical diffusion time, the surface carbon concentration changes little, while the core carbon concentration continues to increase slowly. Considering both the enhancement of carburizing efficiency and the desired carbon concentration distribution, the carburizing time can be extended while ensuring that the diffusion time does not fall below the critical diffusion time.

     

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