热处理设备系统精度提升研究与应用

Research and application on system accuracy improvement of heat treatment equipment

  • 摘要: 热处理设备系统精度作为设备重要加工性能指标之一,需定期检测指标数据,用于保证产品的热处理质量及生产数据记录的真空度可靠性。但目前热处理设备在日常使用过程中容易出现各类问题,导致系统精度指标数据超差,无法满足相关标准使用要求。详细阐述一例立式真空气淬炉系统精度超差案例解决过程,理论分析系统精度误差组成,现场测量各方面精度误差数据,开展电气系统改造及仪表精度校准等工作,提高设备系统精度,满足设备使用要求。

     

    Abstract: As one of the important processing performance indicators of the equipment, the system accuracy of the heat treatment equipment needs to be regularly tested to ensure the quality of the product’s heat treatment and the reliability of the vacuum recorded in the production data. However, the current heat treatment equipment is prone to various problems in the daily use process, resulting in the system accuracy index data being out of whack and unable to meet the requirements of the relevant standards. This paper describes in detail the process of solving a case of precision error of a vertical real air quenching furnace system, analyzes the composition of the system accuracy error theoretically, measures the accuracy error data in all aspects on site, carries out electrical system transformation and instrument accuracy calibration, and improves the system accuracy of the equipment to meet the requirements of equipment use.

     

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