丝粉协同电弧增材制造机械刀具耐磨层组织及性能

Microstructure and properties of mechanical cutting tool wear resistant layers prepared by wire powder synergistic arc additive manufacturing

  • 摘要: 机械刀具在农用机械、轨道交通等领域中应用广泛。基于热源和耐磨层增强相体积分数要求,建立了丝粉协同电弧增材制造系统,制备了不同送粉气体流量下的碳化钨增强铁基耐磨层,采用金相显微镜、X射线衍射仪、扫描电镜和能谱仪分析耐磨层组织及成分。结果表明:送粉气体流量为8L/min时,增强相体积分数为60%,耐磨层由α-Fe基体、WC和W2C颗粒以及F e3W3C析出相组成,耐磨层基体显微硬度≥1000H V,增强相最高显微硬度为2385HV,具有优良的耐磨性。

     

    Abstract: Mechanical cutting tools are widely used in fields such as agricultural machinery and rail transit.A set of wire powder synergistic arc additive manufacturing system was established based on the requirements of heat source and reinforcement phase volume fraction of the wear-resistant layer.The tungsten carbide reinforced ironbased wear-resistant layers were prepared under different powder feeding gas flow rates.The microstructure and composition of the wear-resistant layer were analyzed using metallographic microscope,X-ray diffractometer,scanning electron microscope and energy dispersive spectrometer.The results show that when the wear resistance layer with a powder feeding gas flow rate was 8L/min,the volume fraction of reinforcement phase is 60%.And the wear resistance layer is composed of α-Fe matrix,WC and W2C particles and Fe3W3C precipitates.The matrix microhardness of the wear resistance layer is above 1000HV,and the maximum microhardness of the reinforcing phase is 2385HV.The wear resistance layer has excellent wear resistance.

     

/

返回文章
返回