GH6783中压主汽门螺栓断裂失效分析

Failure analysis on fracture of GH6783 high-temperature bolt

  • 摘要: 为了探究GH6783中压主汽门螺栓断裂的原因,本工作采用了断口分析、金相观察、常温力学性能测试及化学成分分析等方法对其进行表征。研究结果表明,该螺栓断裂的直接原因在于螺栓预紧力偏大,同时其在安装调试、机组启停及运行过程中持续承受振动与交变热应力的作用;而螺栓发生沿晶脆性断裂的根本原因是其金相组织存在偏析,组织内部分布有较多条带状β相,且该β相以沿晶或穿晶的形态存在,最终导致β相的固溶强化效果明显降低。

     

    Abstract: To investigate the fracture cause of GH6783 medium-pressure main steam valve bolts, this study employed methods including fracture analysis, metallographic testing, room-temperature mechanical property testing, and chemical composition analysis for examination. The results indicate that the direct cause of the bolt fracture lies in two aspects: excessive preload on the bolts, and continuous exposure to vibration and alternating thermal stress during installation, commissioning, unit start-stop, and operation processes. Meanwhile, the fundamental cause of the bolts' intergranular brittle fracture is the segregation in their metallographic structure—there is a large amount of banded β-phase distributed in an intergranular or transgranular manner within the structure, which ultimately leads to a significant reduction in the solid solution strengthening effect of the β-phase.

     

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