高温水蒸气氧化在硅钼球墨铸铁排气歧管上的应用研究

Application research of high-temperature steam oxidation on the exhaust pipe of silicon-molybdenum nodular cast iron casting

  • 摘要: 排气歧管是汽车发动机重要零部件,商用汽车发动机排气歧管材质多为硅钼球墨铸铁。在发动机热机试验中,排气管处于约700℃高温环境,试验后内腔常出现红锈,且锈斑易脱落可能导致增压器叶片损坏,引发客户抱怨,因此在实际生产供需中解决排气管内腔生锈问题至关重要。针对商用汽车发动机排气管硅钼球墨铸铁件(QTRSi4Mo1)在热机试验后内腔生锈的问题,提出了一种高温水蒸气氧化生成Fe3O4保护膜的解决方案。通过对比试验,验证了该方案能有效提高排气管铸件的抗氧化性,解决内腔生锈问题。

     

    Abstract: The exhaust manifold is an important component of a car engine,and the material of the exhaust pipes for commercial vehicle engines is mostly made of silicon-molybdenum ductile iron castings.During engine hot running tests,the exhaust pipes are exposed to a high-temperature environment of about 700℃.After the tests,the inner cavity often shows red rust,and the rust spots can easily fall off,which may cause damage to the turbocharger blades,leading to customer complaints.Therefore,solving the problem of rust inside the exhaust pipes is crucial in actual production and supply.In order to solve the problem of rust in the inner cavity of QTRSi4Mo1 in the exhaust pipe of commercial automobile engine,a solution has been proposed for generating Fe3O4 protective film through high-temperature steam oxidation.Through comparative experiments,it is verified that the scheme can effectively improve the oxidation resistance of exhaust pipe castings and solve the problem of rust in the inner cavity.

     

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