不同过渡层焊丝对煤矿刮板输送机链轮堆焊修复工艺耐磨性能研究

Study on the Wear Resistance of Coal Mine Scraper Conveyor Chain Wheel Welding Repair Process with Different Transition Layer Welding Wires

  • 摘要: 为从多个方面提升链轮的整体性能,使链轮在煤矿刮板输送机中能够更好地适应复杂工况,研究煤矿刮板输送机链轮的堆焊修复工艺并分析其耐磨性能。以40CrNiMoA钢为基础金属材料,ER69 - 1、YD212和ENiCrFe - 3为过渡层焊丝,以多层多道焊接形式,堆焊修复煤矿刮板输送机链轮;通过磨料磨损试验机,分析修复链轮的耐磨性能。结果表明:随着磨料石英砂粒径的增加,不同基础金属材料修复链轮的磨损量均呈现先下降后上升的趋势;金属材料硬度与修复链轮磨损量具有负相关关系,44为最佳材料硬度,可提升修复链轮的耐磨性能;在不同滑动行程下,YD212焊丝的摩擦系数最小,波动幅度最小,因此作为最佳过渡层焊丝;焊接电流与修复链轮的摩擦系数呈正相关关系,当焊接电流为280A时,修复链轮的耐磨性能最佳;当焊接与焊接电流比值为16时,摩擦系数最小,因此16为最佳比值。

     

    Abstract: To improve the overall performance of the sprocket from multiple aspects and enable it to better adapt to complex working conditions in coal mine scraper conveyors, the welding repair process of the sprocket in coal mine scraper conveyors is studied and its wear resistance is analyzed. Using 40CrNiMoA steel as the base metal material, ER69-1, YD212, and ENiCrFe-3 as transition layer welding wires, multi-layer and multi pass welding is used to repair the chain wheel of the coal mine scraper conveyor; Analyze the wear resistance of repaired sprockets using an abrasive wear testing machine. The results showed that with the increase of abrasive quartz sand particle size, the wear of chain wheels repaired with different base metal materials showed a trend of first decreasing and then increasing; There is a negative correlation between the hardness of metal materials and the wear of repaired sprockets. 44 is the optimal material hardness, which can improve the wear resistance of repaired sprockets; Under different sliding strokes, YD212 welding wire has the smallest friction coefficient and fluctuation amplitude, making it the optimal transition layer welding wire; The welding current is positively correlated with the friction coefficient of the repaired sprocket. When the welding current is 280A, the wear resistance of the repaired sprocket is optimal; When the ratio of welding to welding current is 16, the friction coefficient is minimized, therefore 16 is the optimal ratio.

     

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