主轴激光熔覆修复再制造技术研究

Research on Laser Cladding Repair and Remanufacture Technology for Spindle

  • 摘要:    风机作为燃煤电站及钢厂的主要通风设备,其平稳可靠性对于整个机组的运行十分重要,随着运行工况的变化,风机主轴磨损日益严重,风机主轴磨损后局部形成沟槽,尺寸公差无法保证,易造成风机振动,影响风机正常运行。激光熔覆技术可对磨损失效工件进行修复再制造。为探索激光熔覆技术对磨损风机主轴修复的可行性。测试了激光熔覆工艺修复后试样的硬度、力学性性能、微观结构等性能。结果表明,采用优化后的工艺参数:激光功率2500W、扫描速度20mm/s、送粉速度2.5转/min,进行激光熔覆修复后,试样表面硬度为295HB左右,硬度有所提高,拉伸强度为832MPa,屈服强度722MPa,正向冲击吸收能量为93J,侧向冲击吸收能量为74J,背向冲击吸收能量为84J,均满足母材相关要求。涂层无气孔裂纹等缺陷,组织均匀。由此可见激光熔覆工艺修复风机主轴具有可行性。
      关键词 激光熔覆;磨损;修复

     

    Abstract: After the main shaft of the fan wears out, grooves are easily formed locally on the main shaft, affects the normal operation of the fan.To repair, remanufacture and utilize it Repair of worn fan spindle using laser cladding technology. Tested the hardness, mechanical properties, microstructure, and other properties of the repaired samples using laser cladding technology. The results indicate that using optimized process parameters: laser power 2500W , scanning speed 20mm/s Powder delivery speed 2.5r/min, conducted laser cladding repair. The surface hardness of the sample is about 295HB, the surface hardness of the sample has been improved. The tensile strength of the sample is 832MPa, the yield strength is 722MPa, and The forward impact absorption energy is 93J, the lateral impact absorption energy is 74J, and the backward impact absorption energy is 84J, all meet the relevant requirements of the base material. The coating has no defects such as pores or cracks, uniform structure.It can be seen that the laser cladding process is feasible for repairing the fan spindle.

     

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