CMT电弧增材制造ER4220铝合金的组织和拉伸性能研究

Microstructure and Tensile Properties of ER4220 Aluminum Alloy Fabricated by CMT Arc Additive Manufacturing

  • 摘要: 本文主要分析了CMT电弧增材制造ER4220铝合金的微观组织和力学性能各向异性。研究结果表明,CMT电弧增材制造ER4220铝合金层间和层内组织样貌具有显著差异性,沿沉积方向为细小的枝晶亚结构,不同位置的枝晶形貌变化不大。在层间搭接区域,枝晶间的Al-Si过共晶析出相数量较少,且不连续分布,但尺寸较大;而层内的Al-Si过共晶析出相数量较多,连续分布在枝晶间,局部呈团簇状。电弧增材制造铝合金试样底部硬度约72.5HV,随着沉积层数的增加显微硬度略有升高,此后随着沉积高度的增加,显微硬度变化不大,沿沉积方向显微硬度在65-85HV之间波动。CMT电弧增材制造ER4220铝合金的拉伸性能具有较很强的各向项异性。水平方向的抗拉强度为213.63MPa,延伸率为9.77%,垂直方向的抗拉强度为176.59MPa,延伸率为1.19%,水平方向具有更好的拉伸强度。不同方向的拉伸试样其断裂机制均为韧性断裂。

     

    Abstract: This paper mainly analyzes the microstructure and anisotropic mechanical properties of ER4220 aluminum alloy fabricated by CMT arc additive manufacturing. The research results show that the inter-layer and intra-layer microstructure patterns of the CMT arc additive manufacturing ER4220 aluminum alloy exhibit significant differences. Along the deposition direction, it has a fine dendritic substructure, and the dendrite morphology changes little at different positions. In the inter-laminar bonding area, the amount of Al-Si peritectic phase precipitated between dendrites is relatively small and is discontinuously distributed, but the size is large. While the amount of Al-Si peritectic phase with a cluster-like precipitated within the layer is large, continuously distributed between dendrites. The microhardness at the bottom of the arc additive manufacturing aluminum alloy specimen is approximately 72.5 HV. With the increase in the number of deposition layers, the microhardness slightly increases, and then with the increase in deposition height, the microhardness does not change much. The microhardness fluctuates between 65-85 HV along the deposition direction. The tensile properties of the CMT arc additive manufacturing ER4220 aluminum alloy have a strong anisotropic property. The tensile strength in the horizontal direction is 213.63 MPa, with an elongation of 9.77%, while the tensile strength in the vertical direction is 176.59 MPa, with an elongation of 1.19%. The horizontal direction has better tensile strength. The fracture mechanisms of the tensile specimens in different directions are all ductile fractures.

     

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