304/Q345R复合板熔化极气体保护焊焊接工艺研究

Study on the welding process of 304/Q345R composite plate using metal active gas welding

  • 摘要: 复合板因其优越的性能而在工业制造中得到了广泛应用,而焊接工艺则直接影响着复合板的使用寿命和性能表现。通过以304不锈钢与Q345R钢板的复合板为研究对象,采用熔化极气体保护焊(MAG)技术,对焊接接头进行系统性评价。通过材料选择、焊接参数设置(焊接电流180~200A、电弧电压22~24V、焊接速度10~12cm/min)、焊后热处理及无损检测,评估焊接接头质量与性能。最终确定基层焊接材料选用ER50-6实心焊丝,过渡层焊接材料选用ER309实心焊丝,复层焊接材料选用ER308实心焊丝。结果表明:适当的焊接材料选择与焊接参数设置对复合板焊接质量至关重要,焊后热处理显著降低了焊接接头的残余应力,并改善了焊接接头的组织结构,焊接接头的抗拉强度达到519~521MPa,屈服强度达到359~374MPa,断后伸长率达到28.5%~30.0%。

     

    Abstract: Composite plates have found widespread application in industrial manufacturing due to their superior properties. The welding process directly impacts the service life and performance of these composite plates.This study focuses on composite plates made of 304 stainless steel and Q345R steel, utilizing Metal Active Gas(MAG) welding technology to systematically evaluate the welded joints. Through the selection of materials, the setting of welding process parameters(welding current: 180~200A, arc voltage: 22~24V, welding speed: 10~12cm/min), post-weld heat treatment, and non-destructive testing, the quality and performance of the welded joints were assessed. The base layer welding material was chosen as solid ER50-6 wire, the transition layer welding material as solid ER309 wire, and the cladding layer welding material as solid ER308 wire. Results indicate that appropriate selection of welding materials and process parameters is crucial for the welding quality of composite plates. Post-weld heat treatment significantly reduces the residual stress in the welded joints and improves the microstructure of the welded joints. The tensile strength of the welded joints reached 519~521MPa, the yield strength reached 359~374MPa, and the elongation after fracture reached 28.5%~30.0%.

     

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