核电压力容器钢 SA508-Ⅲ 焊接热影响区冲击韧性与补偿策略研究

Study on impact toughness and compensation strategy of welding heat affected zone of SA508-III for nuclear power pressure vessel

  • 摘要: 本文采用热模拟技术模拟了 SA508-Ⅲ 钢焊接热影响区中的粗晶区,并在不同温度下开展冲击试验,绘制了冲击韧性转变曲线。研究表明,热影响区的冲击韧性相较母材显著降低,验证了 ASME 核电规范中对热影响区韧性补偿要求的合理性。进一步对比了不同焊接方法下的热循环曲线对热影响区冲击性能的影响,以及模拟焊态与热处理态下热影响区的冲击性能差异。结果表明,焊接工艺参数与焊后热处理对热影响区韧性具有明显影响,经过合理热处理后,模拟热影响区的冲击韧性可显著提升,体现出热处理对焊接热循环所致韧性劣化的修复效果。

     

    Abstract: In this study, the welding heat-affected zone (HAZ), specifically the coarse-grained region of SA508-Ⅲ steel, was simulated using thermal cycle simulation techniques. Charpy impact tests were conducted at various temperatures to construct the ductile-to-brittle transition curve. The results indicate a significant reduction in impact toughness in the HAZ compared to the base material, supporting the rationality of ASME nuclear codes in requiring impact toughness compensation for HAZ regions. Furthermore, the influence of different welding processes—represented by varying thermal cycle curves—and the effects of post-weld heat treatment (PWHT) were systematically investigated. It was found that both welding method and thermal treatment have notable effects on HAZ impact performance. In particular, the impact toughness of the simulated HAZ was significantly improved after heat treatment, demonstrating the effectiveness of PWHT in restoring toughness degraded by welding thermal cycles.

     

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