激光粉末床熔融数值模拟研究进展

Research Progress of Numerical Simulation of Laser Powder Bed Fusion

  • 摘要: 激光粉末床熔融(Laser Powder Bed Fusion, LPBF)是金属增材制造的一种成熟技术,具有成形精度高、零件致密度接近100%等优势,适用于制备复杂结构、小尺寸和高精度零件,已应用于航空航天、汽车、模具和医疗等领域。LPBF成形过程集成了从纳米、微米到宏观尺度下的复杂多物理与化学现象,属于极速冷却、微熔池的非平衡凝固行为,成形过程中温度、熔池尺寸等难以通过试验手段分析与测量.因此,数值模拟是研究成LPBF成形机理的重要手段, 本文首先总结了LPBF铺粉、打印和后处理过程传热、传质、碰撞等典型物理和化学现象。进一步的,本文综述了LPBF成形过程中宏观力学数值模拟、粉末床离散元数值模拟、风场数值模拟、熔池介观数值模拟和微观组织数值模拟、结构优化数值模拟技术的研究现状及发展趋势。

     

    Abstract: Laser Powder Bed Fusion (LPBF) is a mature technology of metal additive manufacturing, with the advantages of high forming accuracy, parts density close to 100%, which is suitable for complex structure, small size and high precision parts. LPBF technology has been used in aerospace, automotive, mold and medical and other fields. LPBF forming process integrates complex multiple physical and chemical phenomena from nano and micrometer to macroscale. LPBF is the non-equilibrium freezing behavior of extreme speed cooling and micromelting pool. It is difficult to analyze and measure the temperature and melting pool size by experimental means during the forming process. The physical and chemical phenomena of heat transfer, mass transfer, and collision of LPBF process were introduced firstlly .In additionally, the development trend of macroscopic mechanics, powder bed dispersion element, wind field, melting pool, microscopic organization and structure optimization in LPBF forming process were reviewed in this article.

     

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