新型钢制辊压箱体的结构设计及研究

Design and research of structural for new steel roller case

  • 摘要: 本文系统阐述了辊压工艺的定义、基本原理、特点及未来发展趋势,辊压工艺通过伺服控制和自动化技术的应用,辊压工艺能够实现智能化的柔性生产模式。分析对比了铝制箱体和钢制箱体电池包的结构优缺点,同时对冲压成型工艺及辊压工艺也做了比较,提出了钢制箱体及辊压工艺的新技术方案。钢制辊压箱体电池包相较于铝合金焊接成型箱体,在成本控制和结构强度方面具有显著优势。从设计流程的角度,本文详细探讨了从受力分析、制造可行性研究、碰撞模拟仿真分析、样件碰撞试验、优化改进到验证校核的设计定型过程,同时在工况分析中,充通过对产品在三个轴向的受力载荷进行全面模拟分析,确保了设计方案的可靠性。文章中的钢制箱体方案成功解决了铝合金箱体存在的焊接变形和密封性能差的问题,经过仿真分析和实际测试验证,证明钢制箱体电池包完全符合设计要求。

     

    Abstract: In this paper, the definition, basic principle, characteristics and future development trend of rolling process are systematically expounded. Through the application of servo control and automation technology, rolling process can realize intelligent flexible production mode. The structural advantages and disadvantages of aluminum box and steel box battery pack are analyzed and compared, and the stamping process and roll process are also compared, and a new technical scheme of steel box and roll process is proposed. Compared with aluminum alloy welded molding boxes, steel roller housing battery packs have significant advantages in terms of cost control and structural strength. From the perspective of design process, this paper discusses in detail the design formulation process from force analysis, manufacturing feasibility study, collision simulation analysis, sample collision test, optimization and improvement to verification and verification. At the same time, in the working condition analysis, the reliability of the design scheme is ensured through the comprehensive simulation analysis of the force load of the product in the three axes. The steel box scheme in this paper successfully solves the problems of welding deformation and poor sealing performance of aluminum alloy box. Through simulation analysis and practical test, it is proved that the steel box battery pack fully meets the design requirements.steel case of battery pack could meets the design requirements.

     

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