9Ni钢埋弧焊焊接工艺弯曲试验开裂机理研究

Mechanism of Cracking in Bend Tests for the Submerged Arc Welds of 9Ni Steel

  • 摘要: 针对双燃料集装箱船B型燃料舱开展9Ni钢焊接工艺研究,在埋弧焊接(SAW)接头弯曲试验中出现开裂,无法满足IGF Code和船级社规范的工艺评定要求,通过增加背面碳刨宽度和改变焊接热输入等方式解决开裂问题。通过金相观察微观组织以及弯曲试样断口形貌SEM,分析9Ni钢弯曲开裂产生的原因。试验结果表明弯曲开裂的主要原因为母材与焊材强度不同,正背面焊缝交界处夹角过小时会产生应力集中。改进措施为增大焊缝反面清根碳刨宽度,通过增加正背面焊缝熔合线处的整体宽度来加大正背面焊缝交界处夹角角度,从而减少应力集中。

     

    Abstract: A study was conducted on the welding process for 9Ni steel used in Type B fuel tanks of Dual-Fuel Container Ships. During procedure qualification tests according to the IGF Code and Classification Society Rules, bend tests of submerged arc welding (SAW) joints exhibited cracking, leading to non-compliance. The issue was resolved by implementing measures such as increasing the width of back gouging and adjusting welding heat input. Microstructural analysis via metallographic examination and fractography of the bend test specimens using scanning electron microscopy (SEM) were performed to investigate the root cause of the cracking. The results indicate that the primary cause of bending failure was a mismatch in strength between the base metal and the weld metal. Furthermore, an excessively acute angle at the junction between the face and root weld beads created a significant stress concentration. The implemented corrective measure involved increasing the width of the back gouging during root preparation. This enlargement increased the overall width at the fusion boundaries of the face and root welds, thereby obtunding the angle at their junction. The modification successfully mitigated the stress concentration, eliminating the bending cracks and ensuring compliance with the required standards.

     

/

返回文章
返回