10mm厚AH36船板激光-MIG复合焊工艺及组织研究

Research on Laser-MIG Hybrid Welding Process and Microstructure of 10mm Thick AH36 Ship Plates

  • 摘要: 采用激光-MIG复合焊技术对10mm厚TMCP态AH36船板进行焊接,分析了激光功率、焊接速度、电弧电流、电压及送丝速度对焊缝成形的影响。得到最佳焊接参数为:激光功率6.5KW、焊接速度12mm/s、电弧电流225A、电弧电压24.6V、送丝速度7.6m/min、离焦量-2mm、光丝间距3mm。在该参数下得到的焊缝成形良好且无缺陷存在。研究结果表明,激光功率的增加会使焊缝正面余高降低,背面余高升高;焊接速度的增加会使焊缝正面余高降低,背面未溶透;电弧电流、电压及送丝速度的增加会使焊缝正面余高升高,对焊缝背面成形无影响。电弧区焊缝和激光区焊缝由贝氏体、马氏体及铁素体组织组成。电弧区焊缝的平均硬度为215HV,激光区焊缝的平均硬度为185HV。

     

    Abstract: The TMCP state AH36 steel plate with thickness of 10 mm is done a hybrid welding with the Laser-MIG Hybrid Welding technology. The effects of laser power, welding speed, arc current, voltage, and wire feed speed on weld formation were analyzed. The optimal welding parameters were found to be: laser power of 6.5kW, welding speed of 12mm/s, arc current of 225A, arc voltage of 24.6V, wire feed speed of 7.6m/min, defocus of -2mm, and inter-wire distance of 3mm. The resulting weld is well formed and free of defects. The results show that the increase of laser power will reduce the residual height of the front of the weld and increase the residual height of the back side. The increase of welding speed will reduce the residual height of the front of the weld, and the back side will not be dissolved; The increase of arc current, voltage and wire feeding speed will increase the residual height of the front of the weld, but have no effect on the forming of the back of the weld. The welds in the arc zone and laser zone consist of bainite, martensite, and ferrite microstructures. The average hardness of the weld in the arc zone is 215 HV, while the average hardness of the weld in the laser zone is 185 HV.

     

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